Walnut wet homogenized high shear colloid mill

Walnut Powderultra high-speedColloidal mill, walnut powder emulsifying homogenizer, black sesame colloid mill, black sesame emulsifying homogenizer Soy colloid mill Food grinder, Shanghai colloid mill, Shanghai grinder, colloid mill types, colloid mill prices

(1) Raw material processing: Select fresh, plump, non deformed, pest free, and mold free walnut kernels, remove impurities, boil in 10% sodium hydroxide solution for 30 seconds, rinse with water to remove the inner lining, neutralize and protect the color in dilute citric acid solution. Choose high-quality soybeans with large grains, pure color, complete maturity, and no impurities. Bake them at 80-90 ℃ for 6 hours to remove any fishy odor. Gently crush the soybeans, remove the skin with wind force, and obtain crushed Douban.

(2) Pulping: Mix walnuts and soybeans in a ratio of 18:38:46, add twice the amount of water, soak at 50 ℃ for 3 hours, and then grind. When grinding, water weighing 8 times the weight of the raw material needs to be added. Filter the ground slurry through a 100 mesh sieve.
(3) Flour milling: The slurry is first treated with walnut powder colloid mill, and then homogenized twice with an emulsifier or homogenizer at a temperature of 50-55 ℃ and a pressure of 30 megapascals to obtain an emulsion. Concentrate at a vacuum degree of 10-15 kPa until the solid content reaches over 40%, and then proceed with powder spraying. The temperature of the concentrated solution is 40~60 ℃. It is pumped into the high-level tank and dried by spray after entering the centrifugal plate. The inlet air temperature is 150~180 ℃.
(4) Expanded corn: Choose corn with large, plump grains, no mold, and no pests and diseases, and remove impurities. After the corn is appropriately wetted, it is mechanically rubbed to remove the skin and sent to an extrusion continuous puffing machine for puffing. The puffing temperature is 150-180 ℃, the moisture content is 10% -16%, and the pressure is 0.98 megapascals to obtain the semi-finished product. Grind and sieve through 80-100 mesh to obtain corn puffing powder.
(5) Finished product processing: according to the ratio of walnut: soybean: corn=44:21:35, mix the corn puffing powder with spray drying powder, screen, empty or pack with nitrogen. Depending on product requirements, fortifiers such as vitamin A and vitamin C can be added to make fortified nutritional foods.
Working principle of colloid mill: Colloid mill is driven by an electric motor through a belt drive to rotate the rotating teeth (or rotor) and the matching fixed teeth (or stator) at high speed. The processed material is pressurized by its own weight or external pressure (which can be generated by a pump) to generate a downward spiral impact force. Through the gap between the fixed and rotating teeth of the colloid mill (adjustable gap), it is subjected to strong physical effects such as shear force, friction force, high-frequency vibration, etc., which effectively emulsify, disperse and crush the material, achieving the effect of ultrafine crushing and emulsification of the material.

Walnut Powderultra high-speedColloid millGenerally speaking, its refining effect is weaker than that of a homogenizer, but it has a stronger adaptability to materials such as high viscosity and large particles. Therefore, in many cases, it is used in the front of a homogenizer or in high viscosity situations. Colloidal mills are often used for refinement when there are many solid substances.

The XM2000 series is specifically designed for the production of colloidal solutions, especially those that require good emulsification and dispersion effects. The linear velocity of XM2000 is very high, and the shear gap is very small. Therefore, when the material passes through, the frictional force formed is relatively intense, resulting in what is commonly known as wet grinding. The fixed rotor is made into a circular cone shape, with three-level sawtooth protrusions and grooves with increasing precision. The stator can be infinitely adjusted to the desired distance between it and the rotor. Under enhanced fluid turbulence, grooves can change direction at each stage. High quality surface polishing and structural materials can meet various requirements of different industries.

The XM2000 series pipeline type super dispersing emulsifier has very high shear speed and shear force, with a particle size of about 0.2-2 microns to ensure the stability of high-speed dispersion emulsification. This device can be applied to various dispersion emulsification processes, as well as for the production of homogeneous mixtures including emulsions, suspensions, and colloids. The shear force generated by the fixed/rotor system in the super dispersing emulsifier increases the solute transfer rate, thereby accelerating the decomposition of single molecules and macroscopic molecular media.

A grinding rotor with a three-level misaligned tooth structure, matched with a precise stator cavity. This vertical colloid mill has a speed that is more than three times faster than ordinary horizontal colloid mills, and the maximum speed can reach 14000 RPM. So it can achieve better dispersion wet grinding effect.
Grinding and dispersing machine is a high-tech product composed of colloid grinding and dispersing machines.

The first level consists of three-level sawtooth protrusions and grooves with increasing precision. The stator can be infinitely adjusted to the desired distance between the rotors. Under enhanced fluid turbulence. The groove can change direction at each level.
The second stage is composed of a stator. The design of the dispersing head also effectively meets the needs of substances with different viscosities and particle sizes. The difference in the design of the stator and rotor (emulsifying head) between online and batch machines is mainly due to the requirements for conveying performance. It is particularly important to note that the difference between coarse precision, medium precision, fine precision, and other types of working heads is not only the arrangement of specified rotor teeth, but also an important difference in the geometric characteristics of different working heads. The width of the slot and other geometric features can alter the different functions of the stator and rotor working heads.

The following is a model table for reference:

Walnut wet homogenized high shear colloid mill