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Vaseline rapid melting machine
The Vaseline rapid melting machine (national patent number: ZL201620612327.9) is mainly used by pharmaceutical companies ..
Product details
Vaseline rapid melting machine（countryPatent number: ZL.9）Mainly used for the rapid melting of bottled Vaseline in pharmaceutical companies, allowing Vaseline to quickly melt from solid to liquid for easy transportation to sterilization tanks. The device adopts a box structure, which includes a lifting system, a steam heating system, and a stirring system. The stirring system is a constant speed stirring system, and the lifting system is a variable frequency speed regulation system. The lifting speed can be adjusted according to the actual situation; The box body is made of stainless steel with insulation layer structure, and adopts a layout of two workstations per box (single workstation can be designed). The whole machine has the characteristics of compact structure, energy saving, environmental protection, simple operation, and high degree of automation. Its main design parameters are as follows:
1、 Working parameters
1. Dimensions: 2204 * 1005 * 2950 (dual station)
2. Working power supply: 380V 50Hz;
3. Mixing power and speed: 1.5Kw, 77rpm,
4. Boosting motor and lifting speed: 1.5Kw 10~600mm/min
5. Maximum travel: 1100mm,
6. Heating area: 1.6M;
7. Heating temperature: room temperature+10~100 ℃;
8. Steam pressure: 0.4MPa;
9. Weight: 2680Kg;
2、 Main features:
1. This equipment adopts a layout of one or two workstations per box, with a compact overall structure and beautiful appearance.
2. This equipment is made entirely of stainless steel with insulation layer. It adopts a box structure and contains a lifting system, steam heating system, and mixing system. The discharge port inside the oil drum is equipped with a quick loading 80 mesh filter, which can perform preliminary filtration on the material. The box door is equipped with an observation door, so that the lifting amplitude of the material bucket can be observed at any time.
3. This equipment has high production efficiency and simple operation. The heating cycle of a single material is not more than 35 minutes, and the entire process is not more than 40 minutes (specific testing parameters are shown in the attached table).
4. The mixing system is bottom mounted and constant speed mixing. The material bucket lifting system adopts variable frequency speed regulation, which can adjust the lifting speed according to the actual working situation. The lifting speed is adjustable, and the material bucket does not descend through a frequency converter, achieving rapid descent and shortening operating time, thereby improving production efficiency.
5. The lifting mechanism adopts a specially designed oil-free screw rod, which has the advantages of long life, high reliability, no noise, large load, high precision, and no maintenance.
6. The control system adopts PLC+touch screen control（Contestants can participatemoveControl)By collecting relevant data through relevant sensors, it is possible to simultaneously control multiple devices to operate independently according to the program, and equipped with a strong backup operation switch to enhance the reliability of the system; At the same time, the position of the material bucket is controlled by a high-temperature resistant double stroke switch to ensure accurate and reliable positioning.
7. Equipped with a temperature sensor, it can display the temperature inside the bucket or inside the box in real time. A temperature gauge is installed in front of the box to observe the temperature inside the box in real time;
8. Each box is equipped with relevant indicator lights. A green light on the device indicates normal operation, a flashing green light indicates completion of the work program and waiting for the next work (the bucket is at the bottom), a flashing red light indicates waiting for oil to be dispensed (the bucket is at the top), and a red light indicates a fault;
9. All material pipelines of the oil purifier are connected to the tube plate of the sterilization tank, and the materials are sucked into the sterilization tank through vacuum. Near the oil collection valve, there is an oil collection indicator light and an oil collection completion button. After the oil collection is completed, the oil purifier operator can be notified, and the oil collection is completed, ensuring convenient, fast, and more user-friendly use.
10. This device is equipped with three operation modes, one is automatic operation mode, one is touch screen manual operation mode, and one is high-voltage button operation mode.
3、 Equipment operation program description (automatic PLC control):
1. After opening the box door, push the oil drum into the lifting platform and position it at the center of the heating tube through the positioning device.
2. Start the power supply of the control system, click on the touch screen, enter the password, turn on the operating system, click on the workstation operation interface where the oil drum is placed, set the parameters such as lifting speed, mixing temperature, heating time, etc. The system automatically starts the lifting motor, and the oil drum starts to rise (through variable speed adjustment).
3. After the oil drum starts to rise, the lowest point travel switch is closed, and the system automatically opens the steam valve. When the temperature of the oil drum reaches 40 ℃ (which can be set), the mixing system automatically starts.
4. When the oil drum rises to the highest point, the upper travel switch is triggered, and the oil drum stops rising (equipped with a safety travel switch). After 5 minutes (adjustable), the mixing stops, the steam valve is closed, and the oil outlet valve is automatically opened. At this time, the oil outlet indicator light next to the sterilization tank lights up, indicating that this equipment can discharge oil.
5. When the red indicator light next to sterilization is on, first open the vacuum valve on the sterilization tank, then open the oil outlet valve on the tube plate, and suck the material in the oil drum into the sterilization tank. After 5 minutes (adjustable), the oil outlet is completed and the oil outlet valve is automatically closed.
6. After the oil delivery time is completed, the control system starts the oil drum lifting platform, and the oil drum starts to automatically descend (without passing through the frequency converter, directly descending). When it reaches the lowest point, it stops descending and the green light flashes to alert the device to standby.
7. When the device malfunctions, it will automatically shut down and sound an alarm;
8. When the control system malfunctions, actions such as lifting, stirring, and steam inlet can be initiated by strong electricity, and all action buttons can be operated without affecting normal production.
4、 Customer group:
Ointment and skincare manufacturers
5、 Product Background:
Before 2013, Ma Yinglong Pharmaceutical Group used the method of melting Vaseline solely through electric heating tubes, which had high labor costs, low production efficiency, significant waste, and environmental pollution. Due to the rapid expansion of production scale (eye ointment and suppository), there is an urgent need for a safe, environmentally friendly, and efficient way to solve the problems in this process. After continuous communication and trial production between our technical personnel and Ma Yinglong, the first Vaseline melting machine prototype was successfully delivered to Ma Yinglong in 2013. The equipment operation mode and trial production effect received unanimous praise from users. In mid-2015, 6 mature batch products (12 workstations) officially entered Ma Yinglong, making our company truly a unit that achieved mass production and was officially put into use in Vaseline melting equipment.
6、 Characteristics of Vaseline:
It is a colorless, odorless, non fluorescent transparent oily liquid obtained by deep refining of petroleum lubricating oil fractions, with a drop point of about 37-54 degrees Celsius. Does not contain any additives, moisture, or mechanical impurities. Dissolve in organic solvents such as ether, chloroform, gasoline, and benzene. Insoluble in water. Good chemical stability and antioxidant activity, with good antioxidant safety, stability, and photostability.
Vaseline is mainly a chemically inert hydrocarbon and does not have bactericidal ability; But it is not hydrophilic and will not be absorbed. When applied to the skin, it can form a film on its surface, making it difficult for water to evaporate and dissipate. It can keep the skin moist, block bacteria from the air from coming into contact with the skin, and reduce the possibility of infection.
Vaseline is suitable for use as a cosmetic ingredient in the production of hair lotions, oils, waxes, lipsticks, face oils, skincare creams, and more.
1、 Working parameters
1. Dimensions: 2204 * 1005 * 2950 (dual station)
2. Working power supply: 380V 50Hz;
3. Mixing power and speed: 1.5Kw, 77rpm,
4. Boosting motor and lifting speed: 1.5Kw 10~600mm/min
5. Maximum travel: 1100mm,
6. Heating area: 1.6M;
7. Heating temperature: room temperature+10~100 ℃;
8. Steam pressure: 0.4MPa;
9. Weight: 2680Kg;
2、 Main features:
1. This equipment adopts a layout of one or two workstations per box, with a compact overall structure and beautiful appearance.
2. This equipment is made entirely of stainless steel with insulation layer. It adopts a box structure and contains a lifting system, steam heating system, and mixing system. The discharge port inside the oil drum is equipped with a quick loading 80 mesh filter, which can perform preliminary filtration on the material. The box door is equipped with an observation door, so that the lifting amplitude of the material bucket can be observed at any time.
3. This equipment has high production efficiency and simple operation. The heating cycle of a single material is not more than 35 minutes, and the entire process is not more than 40 minutes (specific testing parameters are shown in the attached table).
4. The mixing system is bottom mounted and constant speed mixing. The material bucket lifting system adopts variable frequency speed regulation, which can adjust the lifting speed according to the actual working situation. The lifting speed is adjustable, and the material bucket does not descend through a frequency converter, achieving rapid descent and shortening operating time, thereby improving production efficiency.
5. The lifting mechanism adopts a specially designed oil-free screw rod, which has the advantages of long life, high reliability, no noise, large load, high precision, and no maintenance.
6. The control system adopts PLC+touch screen control（Contestants can participatemoveControl)By collecting relevant data through relevant sensors, it is possible to simultaneously control multiple devices to operate independently according to the program, and equipped with a strong backup operation switch to enhance the reliability of the system; At the same time, the position of the material bucket is controlled by a high-temperature resistant double stroke switch to ensure accurate and reliable positioning.
7. Equipped with a temperature sensor, it can display the temperature inside the bucket or inside the box in real time. A temperature gauge is installed in front of the box to observe the temperature inside the box in real time;
8. Each box is equipped with relevant indicator lights. A green light on the device indicates normal operation, a flashing green light indicates completion of the work program and waiting for the next work (the bucket is at the bottom), a flashing red light indicates waiting for oil to be dispensed (the bucket is at the top), and a red light indicates a fault;
9. All material pipelines of the oil purifier are connected to the tube plate of the sterilization tank, and the materials are sucked into the sterilization tank through vacuum. Near the oil collection valve, there is an oil collection indicator light and an oil collection completion button. After the oil collection is completed, the oil purifier operator can be notified, and the oil collection is completed, ensuring convenient, fast, and more user-friendly use.
10. This device is equipped with three operation modes, one is automatic operation mode, one is touch screen manual operation mode, and one is high-voltage button operation mode.
3、 Equipment operation program description (automatic PLC control):
1. After opening the box door, push the oil drum into the lifting platform and position it at the center of the heating tube through the positioning device.
2. Start the power supply of the control system, click on the touch screen, enter the password, turn on the operating system, click on the workstation operation interface where the oil drum is placed, set the parameters such as lifting speed, mixing temperature, heating time, etc. The system automatically starts the lifting motor, and the oil drum starts to rise (through variable speed adjustment).
3. After the oil drum starts to rise, the lowest point travel switch is closed, and the system automatically opens the steam valve. When the temperature of the oil drum reaches 40 ℃ (which can be set), the mixing system automatically starts.
4. When the oil drum rises to the highest point, the upper travel switch is triggered, and the oil drum stops rising (equipped with a safety travel switch). After 5 minutes (adjustable), the mixing stops, the steam valve is closed, and the oil outlet valve is automatically opened. At this time, the oil outlet indicator light next to the sterilization tank lights up, indicating that this equipment can discharge oil.
5. When the red indicator light next to sterilization is on, first open the vacuum valve on the sterilization tank, then open the oil outlet valve on the tube plate, and suck the material in the oil drum into the sterilization tank. After 5 minutes (adjustable), the oil outlet is completed and the oil outlet valve is automatically closed.
6. After the oil delivery time is completed, the control system starts the oil drum lifting platform, and the oil drum starts to automatically descend (without passing through the frequency converter, directly descending). When it reaches the lowest point, it stops descending and the green light flashes to alert the device to standby.
7. When the device malfunctions, it will automatically shut down and sound an alarm;
8. When the control system malfunctions, actions such as lifting, stirring, and steam inlet can be initiated by strong electricity, and all action buttons can be operated without affecting normal production.
4、 Customer group:
Ointment and skincare manufacturers
5、 Product Background:
Before 2013, Ma Yinglong Pharmaceutical Group used the method of melting Vaseline solely through electric heating tubes, which had high labor costs, low production efficiency, significant waste, and environmental pollution. Due to the rapid expansion of production scale (eye ointment and suppository), there is an urgent need for a safe, environmentally friendly, and efficient way to solve the problems in this process. After continuous communication and trial production between our technical personnel and Ma Yinglong, the first Vaseline melting machine prototype was successfully delivered to Ma Yinglong in 2013. The equipment operation mode and trial production effect received unanimous praise from users. In mid-2015, 6 mature batch products (12 workstations) officially entered Ma Yinglong, making our company truly a unit that achieved mass production and was officially put into use in Vaseline melting equipment.
6、 Characteristics of Vaseline:
It is a colorless, odorless, non fluorescent transparent oily liquid obtained by deep refining of petroleum lubricating oil fractions, with a drop point of about 37-54 degrees Celsius. Does not contain any additives, moisture, or mechanical impurities. Dissolve in organic solvents such as ether, chloroform, gasoline, and benzene. Insoluble in water. Good chemical stability and antioxidant activity, with good antioxidant safety, stability, and photostability.
Vaseline is mainly a chemically inert hydrocarbon and does not have bactericidal ability; But it is not hydrophilic and will not be absorbed. When applied to the skin, it can form a film on its surface, making it difficult for water to evaporate and dissipate. It can keep the skin moist, block bacteria from the air from coming into contact with the skin, and reduce the possibility of infection.
Vaseline is suitable for use as a cosmetic ingredient in the production of hair lotions, oils, waxes, lipsticks, face oils, skincare creams, and more.
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