When using a press, it is important to use it appropriately, otherwise the equipment may have major problems. The following is aboutThe use of Sichuan press machineThe editor will share with everyone!
Inappropriate operation of the press or setting of the stamping die is the primary cause of damage and shutdown of the press. Properly training press operators and stamping die setters can ensure that they operate according to the correct procedures. This will quickly reduce downtime.
Before each shift, add lubricating oil to the brake shaft at each point of the manipulator. For the rod ball head, use an oil gun to add an appropriate amount of 20-30 # mechanical oil before each shift. For the clutch part, use an oil gun to inject lubricating oil once before each shift. Clean the machine before each shift shutdown.
Check the fasteners and make up for external missing parts. Check the clutch, spring, and belt. Check the lubrication devices of the machine tool. Check if the electrical circuit is damaged or aged, and if the motor and electromagnet are functioning properly. Check the accuracy and wear of the crankshaft guide rail. Check the brake, clutch, slider, closing block, and closing ring. Check the electrical control part. Inspection and adjustment of the connecting bolts of the machine body workbench.
Develop targeted and feasible safety operating procedures based on different types of press machines and processing requirements, and provide necessary job training and safety education. The user and operator must strictly comply with the safety instructions and operating procedures provided by the design and manufacturing unit, and use and maintain them correctly. The general safety operation requirements for press machines are as follows:
Before operating the equipment, it is necessary to check whether the control part, clutch, and brake of the press are in effective condition, whether the safety protection device is complete and functional, and whether there are any abnormalities in the various parts of the crank slider mechanism. If any abnormalities are found, necessary measures should be taken immediately. It is not allowed to operate with a disease, and it is strictly prohibited to dismantle or damage safety devices. Before formal operation, it is necessary to conduct an idle test to confirm that all parts are normal before starting work. Before starting up, all unnecessary items on the workbench should be cleaned to prevent injury or sudden start of the slider caused by shaking or hitting the switch while driving. Tools must be used for operation, and it is strictly prohibited to directly reach into the mold mouth to retrieve items. Hand tools must not be placed on the mold.
When adjusting the position of the workpiece in the mold area or removing the workpiece stuck in the mold, the foot must be away from the foot pedal. Multiple people operating the same press should have unified command, clear signals, and wait for the other party to give a clear response and confirm leaving the danger zone before taking action. If there is a sudden power outage or the operation is completed, the power should be turned off, and the controller should be restored to the neutral position of the clutch, with the brake in the braking state. The maintenance, adjustment, and installation, adjustment, and disassembly of the press should be carried out with the machine tool disconnected from energy sources (such as electricity, gas, and liquid) and the machine tool stopped, and reliable support blocks should be added under the slider. Hang a warning sign at the machine tool start switch.
Proper use of pressure machines can prolong the service life of equipment. We strictly control the quality of our equipment, and if needed, please feel free to call us.