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13901506827
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Wugang Industrial Park, Zhenglu Town, Tianning District, Changzhou City, Jiangsu Province

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Ternary precursor reactor

Changzhou Erbang Drying Equipment Co., Ltd. is a professional manufacturer engaged in the research, development, and manufacturing of non-standard equ

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Changzhou Erbang Drying Equipment Co., Ltd. is a professional manufacturer engaged in the research, development, and manufacturing of non-standard equipment for ternary cathode materials. The new structure design of the ternary precursor reaction kettle is reasonable, achieving complete isolation between the reaction kettle and the external atmosphere, reducing mechanical friction, and reducing maintenance costs. It fully meets the production requirements of ternary precursors and is a professional manufacturer of drying equipment and granulation machinery. It is currently one of the domestic enterprises with a wide variety and complete specifications of drying equipment.

Our company absorbs advanced technology and experience from both domestic and foreign sources, and strictly designs, develops, produces, installs, and services in accordance with national GMP requirements. At the same time, we strictly implement ISO9001 international quality system standards to ensure product quality. Through continuous innovation and transformation in the development and research of drying equipment, a series of advanced and energy-saving products have been designed and manufactured. We have developed over forty drying, granulation, mixing, and dust removal series according to market demand. Our products are widely used for drying and dehumidifying industrial raw materials or products in industries such as pharmaceuticals, chemicals, food, and light industry, and have received high praise from users. Welcome customers to conduct material testing and inspection.

1.1 Characteristics Introduction:

The ternary precursor pilot system is used to synthesize precursors, mainly by chelating and co precipitating salt solution, alkali solution, and ammonia solution in a certain proportion through a metering pump. The well reacted slurry will overflow from the reaction kettle during the entire process, and then go through a series of processes such as filtration, washing, filtering, and drying to finally produce the finished precursor material. Currently, the high-quality positioning of ternary precursor products is based on physical indicators Na<100ppm; S<1200ppm; magnetic foreign matter<20ppb (export Samsung/LG standard); So the selection and customization of equipment are extremely important, directly determining the shaping and quality control requirements of your product.

1.2 System Process Flow Chart

The process flowchart of the ternary precursor is as follows:

1.4 Professional manufacturer of ternary precursor co precipitation reaction kettle Changzhou Erbang Drying Equipment Co., Ltd

(Automatic pH control laboratory and ternary precursor reaction kettle for production)

Specification and model: FYF type

1. Effective volume: 20L; 250L; 1000L；6500L； 10000L 。

2. Material: 316L stainless steel/titanium. Bolt and nut material 316L stainless steel; Support carbon steel spray treatment

3. Design pressure: atmospheric pressure; Work pressure: normal pressure

4. Design temperature: 80 degrees; Working temperature 60 degrees;

5. Heating method: jacket water bath electric heating, jacket with insulation; Heating power: 5-15KW

6. Structural form: open flange, kettle body with overflow port, kettle body with detachable baffle plate; Equipped with an operating platform.

7. Mechanical stirring, adjustable speed from 0-1000 revolutions per minute. Motor power: 185-750W

8. Mixing blade form: double-layer mixer

9. Cauldron lid opening parameters: temperature measuring port, air inlet, exhaust port, pressure gauge port, 3 drip ports, feeding port, one pH meter port (equipped with pH meter online detection electrode), air inlet and exhaust port with valves, temperature measuring port with thermocouple.

10. Automatic pH control part: (1 control cabinet controls 1 reaction kettle)

Technical parameters:

Name		TECHNICAL INDEX				Component configuration and description	Display control mode
							On site instruments	Centralized upper and lower computers
Temperature control and detection system		Control range: 10~90 ℃ (water bath heating) Control accuracy: ± 0.5 ℃				Supporting intelligent control digital display high-temperature oil circulation machine Sensor: PT100 (imported platinum resistor) Temperature transmitter (SYBIO)	√	√
stirring speed control system		Control range: 50~1000rpm Control accuracy: ± 10rpm				Motor: 3KW AC motor (Siemens) frequency converter	√	√
PH control and detection system		Range: 2.00-12.00 Control accuracy: ± 0.05 Display accuracy: ± 0.01 Alkali replenishment rate: 0~10L/hr, automatically adjustable				High temperature resistant pH electrode and wire (Mettler, Switzerland) Transmitter infinite speed regulation; Feedback control of adding alkaline solution;	√	√
feed control system		Range of feeding rate: 0~10L/hr, continuously adjustable Accuracy: ± 2%				3 independent feeding channels (1 channel for pH adjustment) peristaltic pump		√
Feed flow control system				NCM metal liquid and alkali solution flow control range: 0~10L/H, control accuracy: 2% Ammonia water flow control range: 0~10L/H, control accuracy: 2%
Serial Number	project		name		specifications				quantity
1	temperature control		Pt100 electrode		Lambo from Germany, with built-in transmitter				1
2			PTFE invasive electrode sheath		SYBIO				1
3			Electric heating high-temperature cycler						1
4			recirculating pump		German WILO RS25/8				1
5			Cooling solenoid valve		Taiwan Qiangshi CS AD-20-N-G2; Caliber: DN20; Interface PT3/4				1
6	Mixing control		frequency converter		3KW /380V， Fuji, Japan, used to control 3KW variable frequency motors				1
7	PH detection and control		pH electrode		Mettler, Switzerland, InPro3030/120				2
8			wire		Mettler, Switzerland				2
9			PTFE invasive electrode sheath		SYBIO				1
10			On site pH transmitter		Swiss Mettler Industrial Multi Parameter Transmitter MULti 2-CH 1/4 DIN M300 (Dual Channel)				1
11			External control interface		4-20mA, 0-5V, 0-10V optional				3
12			Peristaltic pump hose		Norprene ® Chemica hose 17 # (inner diameter: 6.4mm, wall thickness: 1.6mm) (standard packaging: 15 meters/pack)				1
13	control system		Siemens PLC control module		1 reactor and 1 controller				1
14			Complete set of low-voltage auxiliary materials for vertical chassis cabinet and electrical cabinet		1 reactor and 1 cabinet				1
15			Color LCD touch screen		Kunlun Tongtai or equivalent brand, 15 inches				1

12. Reactor Capacity and Capacity

Equipment volume	20	250	1000	6500	10000	We can purchase customized reaction vessels of different volumes according to customer needs, or manually adjust the pH
Capacity (kg/24h)	3	80	150	2000	3000
Power (kw)	0.75	5.5	15	45	55
PH automatic control	correct	correct	correct	correct	correct

1.5 Equipment List to be Produced by Changzhou Erbang Drying Equipment Co., Ltd.:

Serial Number	Equipment name	Specification and model	Equipment weight (ton)	Power kw	unit	quantity
1	Permanent magnet iron remover (pipeline iron remover)	DN50，9000GS， 304 stainless steel lined with tungsten carbide	0.03		tower	12
2	Alkali balance tank	Φ1.5m，H1.0m，1000L， 304 lined with tungsten carbide (Constant temperature heating, DN50)	0.8	20	tower	5
3	Salt balance tank	Φ1.5m，H1.0m，1000L， 304 lined with tungsten carbide (Constant temperature heating, DN50)	0.8	20	tower	8
4	Ammonia balance tank	Φ 1.5m, H1.0m, 1000L, PP material	0.3		tower	5
5	※ Reactor (with 45kw frequency converter)	Φ2.5m，H：4.2m，6500L， Inner liner made of stainless steel 316L or titanium kettle material, 8mm thick; Variable frequency speed 280rpm digital display; External gallbladder made of 304 material 6mm;	3.5	45+40	tower	8
6	washing machine	2m3；Φ1.6m，H2.0m； Length 2.9m;	2.3	2.2	individual	16
7	disc dryer	6 tons per day, fan 5.5KW, Φ 3.5m, H4.0m Bottom transmission 5.5KW (material contact part titanium disc); Chassis cooling treatment	3.5	22.5	tower	2
8	Mixing machine	LHY-5 tons, stainless steel inner liner sprayed with tungsten carbide, heavy-duty starting, 1.8m × 4.65m × 2.5m;	3	45	tower	2
9	Twister feeder	Inner liner made of 316L stainless steel material (with coating treatment on the material contact part) DN159; 1.2m0.50.6	1.2	1.5	tower	2
10	Small and medium-sized test line/production line complete package design and installation project (including process and equipment design of positive electrode ternary precursor, selection of standard equipment, design and selection of non-standard equipment, equipment connection, equipment foundation, equipment anti-corrosion, equipment layout, production and commissioning to produce qualified products, etc.)

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