Overview of T series gear steering gearbox:
Gear steering box, also known as commutator or steering gear, is a type of power transmission mechanism and a series of reducers. It has a wide range of applications in the industrial field. The steering box has now achieved standardization and diversified specifications. The steering box can operate in both forward and reverse directions, with smooth low-speed or high-speed transmission. When the speed ratio of the steering box is not 1:1, the horizontal axis input and vertical axis output are deceleration, and the vertical axis input and horizontal axis output are acceleration.
Structural casing: high rigidity FC-25 cast iron casting;
The gears of the gear steering box: The gears are made of high-quality and high-purity alloy steel 20CrMnTiH, which is carburized, quenched, and ground;
Main shaft: The shaft type adopts alloy quenching and tempering, with high suspension load capacity;
Bearing: equipped with tapered roller bearings with heavy load capacity;
Oil seal: a double lip oil seal that combines dust and oil leakage prevention capabilities;
Lubrication: Proper use of lubricating oil can enhance the efficiency of the steering gearbox and prolong its lifespan.
Oil change cycle for gear steering gearbox:
a、 The initial use period is two weeks or 100-200 hours, which is the initial wear period. During this period, there may be a small amount of metal wear powder particles. Please be sure to clean the interior and replace the lubricating oil.
b、 When used for a long time, replace the lubricating oil every six months to one year or 1000-2000 hours.
Installation of gear steering box:
a、 The steering box can only be installed on flat, shock-absorbing, and torsion resistant support structures.
b、 Under no circumstances should a hammer be used to knock pulleys, couplings, small gears, or sprockets into the output shaft, as this can damage the bearings and shaft.
Use and maintenance of gear steering box:
a、 After installing the steering box, check if it is flexible. Please conduct a no-load test before formal use, and gradually load and operate under normal operation.
b、 The steering box is strictly prohibited from being used beyond its rated load.
c、 The oil level of the steering box should be checked before use and during operation to ensure it is normal.
Structure, characteristics and response of gear steering box:
Shell: High rigidity FC-25 cast iron casting;
Gear: The gear is made of high-quality and high-purity alloy steel 20CrMnTiH, which is carburized, quenched, and ground;
Main shaft: The shaft type adopts alloy quenching and tempering, with high suspension load capacity;
Bearing: equipped with tapered roller bearings with heavy load capacity;
Oil seal: a double lip oil seal that combines dust and oil leakage prevention capabilities;
Lubrication: Proper use of lubricating oil can enhance the efficiency of the steering gear and prolong its lifespan.
a. The initial use period is two weeks or 100-200 hours, which is the initial wear period. During this period, there may be a small amount of metal wear powder particles. Please be sure to clean the interior and replace the lubricating oil.
b. When used for a long time, replace the lubricating oil every six months to one year or 1000-2000 hours.
Lubricant type: This product uses PetroChina full effect gear oil at 90-120 degrees Celsius. For low-speed and light load conditions, it is recommended to use full effect gear oil at 90 degrees Celsius. For heavy load and high temperature conditions, it is recommended to use full effect gear oil at 120 degrees Celsius.
Technical parameters of gear steering box:
Can be equipped with individual axis, dual axis, single axis, dual axis
Speed ratio: 1:1, 1.5:1, 2:1, 2.5:1, 3:1
Torque range: 11.2-5713 Nm
Power range: 0.014-335 kW
Basic model: T2 T4 T6 T7 T8 T10 T12 T16 T20 T25