The TGD type steel wire rope core tape bucket elevator is a new generation product developed by Nantong Zhongkuang through digestion and absorption of foreign new technologies, combined with domestic production and use practices. The steel wire belt bucket elevator (TGD belt elevator) has the characteristics of large conveying capacity, small volume, low power consumption, stable and reliable operation, and long service life. The steel wire tape bucket elevator is suitable for lifting dry and powdery materials or materials vertically, and is widely used in the lifting systems of bulk materials in industries such as building materials, metallurgy, chemical, grain, and power. It is an ideal replacement for foreign products of the same specifications for raw materials entering the kiln tail, raw material homogenization warehouse, and cement warehouse of new dry process cement plants.
2、 Working principle
The TGD type steel wire rope core tape bucket elevator traction component adopts high-strength steel wire rope core rubber tape, which overcomes the dynamic load generated by chain meshing drive, is lighter than the chain, works smoothly, and can achieve higher productivity with faster movement speed. Under the same production conditions, the tape can reduce the material line load and traction component line load due to its high working speed and light weight, thereby reducing the size and weight of the whole machine. At the same time, due to the good elasticity and flexibility of the tape, it has a damping effect when loading in the hopper. Due to the use of high-strength steel wire rope core tape, the lifting height and conveying capacity of the elevator can be greatly improved. Therefore, the TGD type steel wire rope core tape bucket elevator has good development prospects.
3、 Performance characteristics
1. The lifting height is high, and a single machine can reach up to 100m.
2. The conveying capacity is large, with a maximum of 950m3/h.
3. The material temperature can reach 120 ℃.
4. The hoppers are arranged tightly, with continuous extraction and discharge.
5. Long service life, good operational reliability, and a fault free time of over 30000 hours.
6. Low power consumption, saving more than 30% of energy consumption compared to general elevators, and low operating costs.
7. Easy to operate and maintain, with fewer vulnerable parts, and maintenance costs reduced by more than 80% compared to general bucket elevators.
8. High structural accuracy, strong strength, and beautiful appearance.
4、 Quality assurance
1. The drive device is directly connected to the main shaft of the elevator through a hard tooth surface reducer with a compact, reasonable, and reliable structure. A rolling coupling is used between the reducer to achieve flexible transmission and overload protection for the motor; Equipped with a reverse device on the reducer to prevent reverse rotation; Equipped with an auxiliary motor for easy maintenance.
2. Using specially designed tear resistant high-strength steel wire rope tape, equipped with specially designed tape heads and hopper fasteners, the tape does not detach or tear (break) during operation, greatly improving the service life of the tape; Reasonably designed and arranged in different forms to ensure continuous material discharge from the elevator.
3. The head drum design adopts an automatic centering device, and high-performance rubber is used in front of the drum package, which has a long service life and high friction.
4. The central casing adopts a dual channel optimized design to avoid eddy current interference caused by relatively high-speed tape operation, and is equipped with reinforced angle steel.
5. The tail drum adopts a spoke design, effectively discharging materials attached to the tape and improving the service life of the tape; The tail adopts a gear bar gravity tensioning device; Synchronize the adjustment of the tail drum stroke. The tail drum adopts an automatic centering design, and is equipped with a belt anti deviation device, a material level controller, and a speed detector.