Equipment Overview:

Stainless steel reactors are widely used in reaction, evaporation, synthesis, polymerization, saponification and other processes in the production of essence, food, chemical, pharmaceutical, coating, pesticide, paint and other industries. The equipment is designed and customized according to different process requirements of users. The main components include the kettle body, jacket (or coil), insulation layer, mixing device, support legs, and various process pipe openings.

Steam heated stainless steel reactor:

A certain pressure of boiler steam is introduced into the heating interlayer of the steam heated stainless steel reaction kettle to heat the materials inside the kettle. The temperature can be adjusted by adjusting the pressure of the steam. Steam enters from the inlet at the top of the reaction vessel and is discharged from the bottom through a drain valve. When installing and using a steam heating reactor, accessories such as pressure gauges, safety valves, and drain valves must be equipped. If cooling operation is required, cold water can be used to enter from the bottom inlet of the reactor and discharged from the upper outlet. The heating interlayer can also be made in the form of an outer half disc tube, which can withstand relatively high pressure. It can also be made in the form of a serpentine coil inside the kettle body, and steam or cold water can be introduced into the coil to heat or cool the material.

Electric heating stainless steel reactor:

Electric heating stainless steel reaction vessels are more suitable for users without steam heat sources, such as schools, enterprise laboratories, etc. Generally, the vessel volume is relatively small. The interlayer of the electric heating reactor is equipped with an electric heating tube heating device. A certain amount of heat transfer medium (such as thermal oil or water) is injected into the interlayer, and the thermal oil is heated through the electric heating tube. The temperature of the thermal oil is then transmitted to the materials inside the reactor, thereby achieving indirect heat transfer. This is an oil bath electric heating. Our company can provide an electric control cabinet according to user requirements to achieve automatic temperature control and centralized operation. Users can also use the thermal oil circulation heating method, which means that the thermal oil is heated to a certain temperature in a separately configured heating tank, and then transported to the interlayer of the reaction kettle through a thermal oil pump, and then refluxed to the heating tank to form a circulation. Compared to steam reactors, electric heating reactors have higher operating energy consumption and lower heating efficiency. Steam reactors require users to have boilers or other steam heat sources, and the basic investment is greater than that of electric heating reactors.

Stainless steel reactor production form:

Equipment capacity: 50L100L、200The300LThe500LThe800LThe1000LThe1500LThe2000LThe2500LThe3000LThe5000LThe10000L

Equipment material: 304 stainless steel316Lstainless steel2205stainless steel

Heat exchange medium: boiler steam, heat transfer oil, frozen saltwater, etc

Heat exchange forms: jacket type, inner serpentine coil type, outer semi-circular tube type, electric heating rod direct insertion type, etc

Insulation form: polyurethane foam insulation, perlite insulation

Open cover type: flat cover type, sealed head welding type, flange open cover type

Installation form: Ear type suspension installation, Foot type floor installation

Mixing forms: anchor type, frame type, inclined blade type, propeller type, spiral bar type, scraping edge type, etc

Transmission form: Constant speed motor, variable frequency speed motor, explosion-proof motor, ABB/Siemens and other brand motors

Surface treatment: mirror polishing, brushed matte, acid pickling and passivation

The Hefei Xiaoniu stainless steel reaction kettle is customized according to the characteristics of different media and user requirements, such as special shape and size, high hygiene level requirements or sealing requirements, with functions such as pressure, temperature, liquid level, weighing, etc. Various forms of stirring blades and discharge devices, or some automated configurations can be achieved to meet user needs while improving the cost-effectiveness of the equipment!