Safety Operating Procedures for Punching Machines

1. Please read the user manual carefully before starting up.

2. Clutch operation without oil is strictly prohibited.

3. The clutch is strictly prohibited from reversing, as reversing will inevitably cause major accidents.

4. To ensure the personal safety of operators, the dual hand operation function must be selected. When using the foot pedal function, a photoelectric safety protection device must be configured.

5. When the machine tool is working, it is forbidden for any part of the body to enter the sliding block working area. When the machine tool is running, it is strictly prohibited to use hands to pick up or place workpieces in the slider working area. Standard specialized tools must be used to retrieve and place workpieces inside the die.

6. The safety performance of this machine tool fully complies with the requirements of GB17120-1997 "Safety Technical Conditions for Forging Machinery" and JB3350-1993 "Safety Technical Requirements for Mechanical Presses", and accidents will not occur during normal operation. Due to long-term operation and improper maintenance of machine tools, fatigue wear of machine tool parts or aging and damage of electrical components may occur, which can cause "continuous punching" of machine tools during a single working stroke. Therefore, when any part of the operator's body must enter the working area of the slider, it is necessary to confirm that all moving parts of the machine tool are in a stationary state before entering, in order to avoid accidental disability accidents.

7. Enterprises must provide 3-6 months of pre job training for newly recruited employees.

Before starting the machine tool, carefully check whether the workstation layout is appropriate and whether there are any abnormal objects in the workbench or mold area. After confirming that there are no abnormal situations, the machine tool can be started for operation. nine Warning signs must be placed on the machine tool motor start switch during machine tool maintenance, mold installation adjustment, and troubleshooting. The font and color of warning signs must be eye-catching. Professional personnel should be arranged to monitor the switch when necessary.

10. Operators should pay close attention to the working condition of the machine tool. If any abnormal sounds or vibrations are found, they must stop the machine for inspection in a timely manner.

The operation of machine tools is simple, repetitive, and tedious. Long term operation can easily cause fatigue and even irritability among operators, which can lead to accidents during work. Therefore, it is recommended that operators work continuously for no more than 8 hours per shift.

12. Operators should strictly abide by the safety operation regulations formulated by the enterprise.

Before starting work, the machine tool should be run idle for 1-3 minutes to check if the flywheel rotation direction is consistent with the rotation mark direction, and at the same time, check the lubrication points of the machine tool. It is strictly prohibited to continue operating the machine tool when a malfunction is detected.

14. Regular maintenance of machine tools must be carried out by specialized personnel. When starting the machine tool, maintenance and cleaning work cannot be carried out. After the protective device is removed, it is not allowed to start the machine tool. fifteen Mechanical press operators, die installation and adjustment workers, and maintenance personnel are not allowed to drink excessively 4 hours before entering the workshop for work. If an alcoholic is found, they should be ordered to stop working and leave the workshop.

16. Mechanical press operators, die installation and adjustment workers, and maintenance personnel are not allowed to enter the work site wearing slippers, sandals, high heels, or barefoot.

17. Users should provide free services to mechanical press operators and related personnel that comply with national standards