SPM-4030 Fully AutomaticHigh precision image measuring instrumentTechnical Parameter

Measurement journey:400mm×300mm(X×Y)

Workpiece height limit:250mm(Z)

Glass table size:440 mm×340 mm

Indication system: YixinEassonSelf-produced0.01umGrating ruler

resolving power:0.01μm

Indication accuracy:E =（2.5±L/200）μm (Lunit:mm)

Repetition accuracy:0.002 mm

Platform size:500 mm×400 mm

Drive system: servo motor

Control system:network interfaceThe motherboard, servo motor, and driver have been fully upgraded,ZAxial brake system ensures the smooth and safe operation of the machine, with more accurate positioning

Transmission method: The three shafts use precision grade ball screws, which greatly improve speed and operate smoothly.

Operation mode: remote control handle, mouse drag, program detection

Imaging system:Digital high-definition network camera

Objective lens: YixinEassonself-designTCPrecision multi-stage fixed magnificationAutomatic zoomtelecentric

Optical magnification:0.7×-4.5×.

Actual magnification:35-145×

lighting:USBcontrol48Road light source, adjustable vertical axis light source

Measurement software: YixinEassonIndependently developedEasson 2DAutomatic optical vision measurement software

Work machine: high-precision granite platform

Machine load capacity:30kg

Whole machine weight:410 kg

Overall dimensions:1600 mm×950 mm×1900 mm

Power Supply:AC 220±5V、50Hz

Usage environment: Temperature18-22℃±1℃；humidity30%-80%Vibration below 15Hz<0.001g.

SPM-4030 Fully AutomaticHigh precision image measuring instrument​Software Features

(a)、 Basic functions:

● Cartesian coordinate/polar coordinate conversion ●/relative/working coordinate conversion

● Conversion between metric/imperial system ● Conversion between degrees/minutes/seconds

● Point/point group ● Two point/multi-point line finding

● Three point/multi-point circle and arc calculation ● BSPline line

● Distance between two points ● Average distance between two lines

● Distance between points and lines ● Distance between two center points

● Distance between circular lines ● Angle and intersection point between two lines

(b)、 Special Features

1. Fully computer-controlled light source. The upper light source is a four phase lamp, and the lower light source is a direct light source, which increases the adaptability of the machine; And it has a photometric indicator function to guide users and reduce uncertainties caused by human factors.

2.There is no need to adjust the alignment of the measured workpiece. The software provides coordinate translation, rotation, and alignment.

3.The annotation function allows users to directly annotate images and geometric areas/Move size.

4.Geometric points, lines, circles/Automatically capture the endpoints, midpoints, center points, and quadrant points of arcs and lines.

5.adjustableCCDParameter setting to improve adaptability; Remove burrs function to obtain measurement data correctly.

6.Using imaging tools to quickly and automatically capture basic geometric contour boundary points, directly fitting them into lines, circles, and arcs.

7. Magnify and photograph the workpiece in the measurement area, and output it graphically, converting it into(.bmp、.jpg).

8. Measurement data output, converted intoWORD (.doc)、EXCEL (.xls).

9.Easy to operate self-learning instructional programming software, with programs that can be repeatedly executed

10. SPCFunction: Directly output control chart and convert it intoEXCEL

11.Direct output of mechanical graphics.dxfFormat, andAutoCAD、Pro/eWait for seamless integration with other software.

12.The program can be directly input.DXFFile, achieve visual measurement comparison between the enlarged image of the workpiece and the standard design drawing in the image measurement area.

13.Provide analysis of straightness, roundness, and angle within the plane for effective quality inspection

14.Machine precision compensation to improve measurement accuracy.

15. SPM-4030The software of the fully automatic image measuring instrument has a learning function. Users only need to manually measure the workpiece once, and the entire measurement process will be recorded for future automatic measurements. Users do not need to write any programs, and the operation process is simple and easy.

16.Re measurement function: This function can change the measurement method for elements that have already been measured,lighting,The magnification, etc., will then refresh the measurement data, and the element data related to it will also be refreshed(For example, if one of the two lines is remeasured, the distance element data will also be refreshed).

17.Edit and view edge finding status: The software can modify and edit the edge finding range and light source brightness of any measurement element,Magnification, etc. You can also view the edge finding status of a previously measured element(Including the location of edge searching,The brightness of the light source used,Magnification and the original points collected, etc)So that users can control the entire measurement process.

18. Element names and size names can be modified to match customer drawings: Customers can freely modify the names and size names of elements. For example, it is possibleC1(round1)Develop the name you desire. And it canC1Change the names of radius, diameter, perimeter, area, etc. to what you want in order to fully meet the requirements of the drawing.

19. Polar coordinates and Cartesian coordinates can be mixed for programming,To meet the requirements of the design drawings, such as:10Among the elements, some are displayed in polar coordinates, while others are displayed in Cartesian coordinates and can be exported to reports.

20.During the process of running the program, pause the execution of the program and continue to measure downwards after modifying a certain element.

21.Batch setting of tolerance zones and nominal values for elements: When setting tolerance zones and nominal values for elements, it is not necessary to set each element individually, which is inefficient. It is possible to set tolerance zones and nominal values in batches at once to improve efficiency.

22.Multiple workpiece coordinate systems can be established. And multiple can be establishedZAxis coordinate system: The software can establish multiple workpiece coordinate systems. And it can be used in multiple different waysZEstablish different on the axis planeZAxis coordinate system, which is very useful for workpieces with steps and different step thicknesses.

When establishing multiple workpiece coordinate systems, the measured data can be displayed in which coordinate system, or only in the current coordinate system.

23.Accurate measurement of large radius and small arc: Innovative software algorithm that can accurately measure large radius and small arc, especially those smaller than45The small arc of the degree can achieve precise measurement, solving a major problem in the industry.

24.Powerful custom report functionality. Can output reports according to customer's report requirements

25. Fast and accurate image focusing function.

Machine features

The main body of the aircraft is made of high-precision natural granite, which has stable temperature characteristics and resistance to aging deformation, ensuring measurement stability and long-term rigidity.

All Yixin optical imaging measuring instruments come standard with our company's self-developed optical imaging measuring instrumentsTCSeries of telecentric optical design lenses, high performance, ultra-low distortion, ensuring measurement accuracy; Precise multi-stage fixed zoom, which can store the magnification factors of each segment in advance and can be called up at any time during use without the need for recalibration. Featuring high speed, high efficiency, easy operation, and powerful functions, it is particularly suitable for large-scale inspections that require high efficiency, speed, and accuracy

The indication system adopts Yixin's self-produced grating:AS-80The series grating ruler stops moving at any time beyond0.1In seconds, the code scanning and decoding unit can automatically rescan the code track and continuously verify the correctness of the sent position data.

AS-80The series is equipped with a built-in high-speed code scanning device, which can2ms（0.002Complete the scanning and decoding calculation of the code track within seconds, so whenever the machine tool is stationary for more than0.1In seconds,AS-80The code scanning device can decode, calculate, and verify the position again. If any deviation is found between the current position data and the position data decoded and calculated from the code track, it will immediately make self correction.

AS-80The series grating ruler adoptsCPE-BusBidirectional communication interface output, data transmission capacity can reach up to per second20.000Secondly, it is suitable for use as a fully closed-loop speed feedback component on the speed loop of linear motor systems, and as a position loop feedback element on general CNC machine toolsAS-80For the series grating ruler, it is an easy task.

AS-80The standard resolution of the series grating ruler is0.01μmThe accuracy is ±3μmThe movement speed can reach120m/minIt meets all the strict specifications required for use as a position feedback component on high-speed CNC machine tools.

All three axes use inductive limit switches to improve their service life, limit accuracy, and sensitivity.

The machine is equipped with a probe preparation system for future upgrades, including grating digital display, data interface, bracket accessories, etc. Convenient for users to upgrade at any time, no need for modification, simple and fast.

Machine environmental friendliness and energy efficiency

Our company's image measuring instrument uses low voltageACAC servo motor system, driving power per axis is200WWhen the system is at a standstill, the power consumption is extremely low! The control motherboard of this measuring machine adoptsCPUNo calculation, the power consumption is as low as15WWithin!

The scientificity, rationality, material selection, and manufacturing process level of machine design

Due to the requirement for high measurement accuracy（2.5 ±L/20O）The measurement data adopts faster and more reliable methodsLANConnect the interface to the computer,LANCompared to commonly usedUSBConnection has the following obvious technical advantages:（1 )Anti-interference ratioUSBMore reliable and stable, capable of long-distance transmission; （2) LANSpeed ratioUSBFaster. Our company's controller hardware structure is simple, with few and neat connections, making it easy to arrange and maintain. The body platform andZAll shafts are made of high-quality materials00Made of high-grade granite, the straightness of all guide rails and moving parts has been measured by a collimator to confirm compliance with our company's straightness standards.

All SPM series automatic machines currently require 2000 "burn-in measurements" before leaving the factory. We use a glass ruler to measure the four directions of the table, X , At 45 degrees, Y and 135 degrees, repeat the measurement 500 times in each direction, for a total of 2000 times. Measure a length of 180 mm and record the entire measurement data. The size difference must be within 2um before leaving the factory!

F1The characteristics of high-precision fully closed-loop automatic zoom telephoto lens are as follows:

Our company specializes inF-1High precision and high-resolution ring grating ruler developed and designed for full closed-loop position feedback

High resolution, fully closed-loop position feedback, eliminating image multiplication errors caused by gear transmission clearances, greatly improving the repeatability accuracy of the entire machine measurement.

The resolution of the ring grating is higher than that of the previous generation zoom lens20Twice.

F-100 48Road full function light source (with laser assisted focusing)