This machine tool is a 3D CNC intersecting line cutting machine with 6 CNC axes and 1 positioning detection (the detection axis is selected for pipes above 900mm, with infinite rotation (the cutting gun revolves around the Z-axis) and a cutting torch swing angle of ± 60 °). The 3D trajectory graphic display is mainly used for automatic plasma cutting of steel pipe intersecting lines. The efficient and automatic intersecting line cutting of machine tools greatly reduces the labor intensity of workers and the cutting quality of workpieces. Machine tools have the characteristics of high efficiency, high precision, and easy operation.

productCharacteristics and Technical Parameters:

This machine tool uses a four/five jaw self centering chuck, which can hold steel pipes with a maximum outer diameter of up to 600mm. Within this range, it can complete the requirements for cutting intersecting lines of various specifications of steel pipes. And relevant operation interfaces can be customized according to user needs.

The length of steel pipes that can be processed by this machine tool is 800-12000mm.

This machine tool has five CNC axes (infinite rotation power axis for pipe chuck, left and right movement axis for cutting torch, X-direction swing axis for cutting torch, Y-direction swing axis for cutting torch, and up-down movement axis for cutting torch).

The machine tool has upper and side position detection functions, automatically correcting and compensating for the position of the cutting torch (for pipes over 9000mm).

Equipped with a separate cutting torch lifting shaft, it is used to adjust the position of the cutting torch during the cutting process, maintain the relative position between the cutting torch and the workpiece, and improve the cutting quality.

The machine tool has a chuck that can be equipped with an automatic clamping device, which can achieve dynamic clamping of the chuck and effectively reduce the labor intensity of workers.

The machine tool can be configured with plasma or flame cutting to meet the cutting requirements of the workpiece.

Tube wall thickness range: Air plasma cutting: 2.3-25 (pre drilled holes are required for sizes 17 and above) Flame cutting: 5-50mm,

The machine tool has five sets of idler rollers that can support the workpiece. The idler rollers use a screw lift, which is easy to adjust and reliable.

The machine tool adopts a touch screen for graphical parameter input, displaying three-dimensional trajectory graphics, returning the original trajectory, and advancing. It has the characteristics of convenience and simplicity.

The ball screw pair, linear guide pair, reducer, pneumatic components, Fast CNC system (Australia), servo motor, touch screen and other electrical components configured for this machine tool are mostly imported parts, resulting in high reliability, few failures and high start-up rate of the whole machine.

Integrated cutting and manufacturing software for pipe frame steel structure

The pipe frame steel structure is widely used due to its beautiful architectural design, simple structure, easy construction, and lightweight, which effectively saves steel. The main pipe of the steel structure of the pipe rack is not cut, only the branch pipe is cut, and then the branch pipe is welded together with the main pipe. The characteristic of the steel structure of the pipe rack is that multiple pipes intersect, and the pipes intersect. The entire structure is a whole. Steel structure design software is used to perform overall design calculations and provide DXF/DWG/DSTV engineering drawings.

The cutting of branch pipes should be carried out according to the welding process and AWS welding standards, and a uniform and continuous groove should be cut to ensure the welding quality. It is not possible to use single node or fixed angle groove cutting, or to calculate each branch node one by one. The calculation and cutting work is complicated, and the welding quality is difficult to guarantee.

FastFRAME pipe frame steel structure manufacturing software directly imports DXF/DWG building design drawings, selects welding and assembly processes, automatically checks node coordinates, automatically calculates and displays the welding structure of each node of the overall pipe frame, and automatically generates batch cutting programs for branch pipes. Avoid printing a large number of branch pipe drawings, avoid inputting and cutting each branch pipe separately, effectively shorten the cutting process and drawing preparation time, and effectively improve cutting production efficiency.