revolveTransformer online testingsystem

1、 Equipment Introduction

Computer operation controls the acquisition of motor stator cold state DC resistance, impedance, insulation resistance, power frequency withstand voltage, turn to turn withstand voltage testing, as well as electrical error and input impedance, phase shift, positive and negative rotation amplitude (15-360 º) testing of rotary transformers. This system is suitable for the overall testing of rotary transformers

2、 Equipment environmental requirements and scope of application:

Power supply voltage: 220/380V ± 10% 50Hz Operating temperature: 0-40 ℃ Humidity: less than 85%

Test product: Rotary power supply: Peak voltage 19.8V/10KHZ Transformation ratio: 0.286

3、 Equipment specifications

1. Test system configuration:

Serial Number	Name of goods	Main specifications	quantity	notes
1	Industrial Control Computer	Advantech Industrial Control Computer	1 set	Rotating Transformer Stator safety comprehensive testing system (Workstation 1)
2	High speed acquisition module	XMP240	1 piece
3	Electrical control module	XRE1936	1 piece
4	High voltage relay board	DY-10KV	1 piece
5	Voltage withstand insulation testing module	XNJ271	1 piece
6	DC resistance testing module	XDZ250	1 piece
7	Interturn insulation withstand voltage module	XDZ260	1 piece
8	Cabinet and wiring	VG-2X-ATE	1 set
1	Rotary amplitude and impedance tester	PA333	1 piece	Rotating Transformer Performance parameter testing (Workstation 2)
2	Excitation power supply	10KHZ/30V	1 unit
3	Rotary angle meter	FB99	1 unit
4	Rotary servo table	Non standard	1 unit
5	Industrial Control Computer	Advantech Industrial Control Computer	1 set
6	Cabinet and wiring	VG-2X-ATE	1 set

2. Parameter indicators: Test items and technical indicators

3. Random attachments:

Accessories: Accessories/parts required for equipment installation and assembly

Data: Two copies of the Electrical User Manual

Two copies of the Computer User Manual

1 certificate of conformity

List of vulnerable parts (non-standard drawings provided) 1 copy

1 spare parts list

4、 Technical standards of the tested product

1. Safety requirements:

Structural part: No abnormal protrusions; No sharp edges or corners on the surface; Rotating components have protective covers.

2. Electrical part:

Anti electric shock protection function, with no exposed wires, etc; All electrical equipment meets the requirements of relevant national standards

Connect the equipment with the assembly line; Carry out assembly line operations; Data can be transmitted to the production line host, requiring high voltage protection

3. Compliant with standards:

JB/T 9615.2-2000 AC low-voltage motor loose embedded winding inter turn insulation test limit;

GB/T14711-2006 Safety Requirements for Small and Medium sized Rotating Electrical Machines

4. Main functions:

Once connected, the computer automatically tests.

Dynamically simulate the detection process and display real-time detection data.

The electrical strength testing time can be set.

The electrical strength, voltage, and turn to turn insulation power supply can be controlled and adjusted by computer.

Equipped with automatic temperature compensation function.

The threshold for judgment can be manually inputted and stored.

Each testing item is tested separately.

Computers record and store test data; Can be connected to the production line switchboard data; Scan the barcode and enter the product number.

5. Basic configuration

The detection cabinet adopts a combination cabinet with a workbench, with a surface sprayed with plastic. The cabinet is ventilated and rodent proof.

Protection during testing, insulation protection of the workbench to ensure the safety of testing personnel.

The three-phase wiring port of the workstation should be as short as possible to avoid affecting the motor resistance test results

5、 Installation and debugging

1. Loading and unloading requirements:

1T forklift vertical unloading method

2. Installation environment requirements:

Power supply: single-phase voltage AC 220 V ± 10%. Power frequency: 50 Hz ± 10%.

Working environment temperature: 5 ℃~45 ℃; Relative humidity: 20-95%

3. Installation and commissioning process (leading, assisting, etc.)

The user provides installation location, power supply, arranges procurement, and equipment management personnel cooperate

4. Debugging deadline:

The debugging period shall be calculated from the official start of debugging when Party B arrives at Party A's site, and the debugging period shall not exceed 3 working days. Cannot affect the progress and output plan of batch trial production.