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Drying characteristics of microwave battery materials: Microwave battery material drying equipment has a short drying time, about 2-4 minutes. Due to
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Product Introduction
1Drying of microwave battery materialscharacteristic:
The microwave battery material drying equipment has a short drying time, about 2-4 minutes. Due to water being a polar molecule, it absorbs microwave energy strongly. Therefore, areas with higher water content are more likely to absorb microwaves, resulting in better drying uniformity during the drying process. When drying battery materials, microwave equipment directly acts on the material itself, and the surrounding environment of the material is not heated, so the energy utilization rate is high. Low moisture drying of battery materials such as lithium cobalt oxide, lithium manganese oxide, lithium oxalate, etc. Because the final moisture content of drying materials needs to be extremely low to below 0.5%, traditional methods such as hot air drying or far-infrared drying have slow speed, high temperature, and the material is prone to high-temperature oxidation, resulting in reduced battery performance. Therefore, production capacity is low, energy consumption is high, and quality cannot be guaranteed. Microwave drying directly acts on the water molecules in these battery materials, and can instantly heat the powder battery materials to 90 degrees without preheating. In the continuous production of microwave drying, attention should be paid to avoiding excessive microwave energy and power density, as well as energy concentration in the later stage of drying, which can cause microwave electronic recoil and significantly reduce the lifespan of microwave appliances. Many microwave devices do not take into account the electronic recoil in low moisture conditions during application, which can cause high-temperature burning through of conveyor belts or damage to magnetrons. The configuration of reducing the number of microwaves or the configuration of scattered antennas and dipole antennas can be used to lower the microwave power density.
Microwave energy is controlled to operate in metal heating chambers and waveguides, so microwave leakage is minimal, there is no radiation hazard or harmful gas emission, no waste heat or dust pollution is generated, and it does not pollute food or the environment. The microwave battery material drying equipment adopts independent console operation and control, with precise production process control. It has a far-infrared online temperature tester, variable frequency infinitely adjustable transmission speed, and segmented adjustable microwave power. The drying temperature, drying time, and material transmission speed can be adjusted according to process requirements.
Microwave energy is widely used in battery materials. Microwave does not cause any pollution to battery materials during the heating and drying process. Under the action of microwave energy, the polar molecules of battery materials generate heat through friction, and water evaporates, achieving the drying effect. The microwave's instant heating feature has also been loved by a large number of customers. It does not require preheating, heats quickly, and is tens of times faster than other heating and drying methods; Shut down immediately without any residual heat. The production process of microwave equipment drying materials does not have any pollution emissions and meets environmental protection requirements.
After more than a decade of technological accumulation, microwave equipment has continuously improved, with technologies such as automatic temperature adjustment for drying, adjustable microwave power, microwave working status indication, material production process control, shortage alarm, automatic microwave shutdown for shortage, automatic deviation adjustment device for conveyor belt, and stepless frequency conversion adjustment for drying transmission speed. It can meet the requirements of cooperating with other equipment to form an automatic assembly line production, saving labor and improving production efficiency.
2、 Drying process of microwave battery materials:
Materials to be dried → Special feeding hopper → Conveyor belt → Microwave suppressor → Microwave heating drying oven → Moisture removal system → Temperature control system → Microwave suppressor → Finished products from the discharge hopper
3、 The structural composition of microwave battery material drying equipment:
1. The mechanical part consists of an inlet and outlet system, microwave suppressor, microwave drying oven, material conveying system, conveyor belt deviation adjustment device, dehumidification, cooling system, etc.
2. The electrical part consists of a microwave system with adjustable power, temperature control, microwave current display, stepless speed regulation, overheating protection, display instrument, control and detection system, etc.
4、 Advantages of microwave battery material drying equipment:
1. During microwave heating, the product directly heats up under the action of the microwave field, without any other heat source coming into contact with the material, and will not contaminate the material. The dried product has good quality and high quality.
2. High efficiency: During microwave drying, the heat directly comes from the inside of the dried material, and the loss of heat in the surrounding medium is minimal. In addition, the microwave heating chamber itself does not absorb heat or microwaves, and all of it is emitted to act on the material, resulting in high efficiency.
3. Uniform drying: Due to the simultaneous heating of all parts of the object being heated, the entire object can be uniformly heated both inside and outside, without the large temperature difference between the surface and interior of the object caused by conventional conduction heating.
4. Microwaves can instantly penetrate the heated material, requiring only a few seconds to minutes of heating without preheating, and can be used immediately upon startup. Stopping heating is also instantaneous, with no residual heat.
5. The microwave power is adjustable, and users can adjust different microwave powers according to the requirements of the material during use.
6. Easy to control, convenient and flexible to operate. Automatically control heating time and drying temperature.
7. The entire equipment is made of industrial grade stainless steel.
8. Assembly line production, labor-saving, process saving, especially easy to connect with the front and rear processes into an automatic line, reducing the number of handling times. Low production intensity and minimal land occupation.
9. Environmentally friendly, with no discharge of sewage, polluted gas, or waste residue. The usage environment is clean, hygienic, and noise free.
5、 Application of microwave battery material drying equipment:
It can dry various battery materials such as lithium cobalt oxide, lithium manganese oxide, lithium nickel oxide, ternary materials, lithium iron phosphate, lithium iron phosphate, lithium iron phosphate, graphite, cobalt oxide, lithium nickel cobalt oxide, lithium oxide, potassium fluoride, etc.
The microwave battery material drying equipment has a short drying time, about 2-4 minutes. Due to water being a polar molecule, it absorbs microwave energy strongly. Therefore, areas with higher water content are more likely to absorb microwaves, resulting in better drying uniformity during the drying process. When drying battery materials, microwave equipment directly acts on the material itself, and the surrounding environment of the material is not heated, so the energy utilization rate is high. Low moisture drying of battery materials such as lithium cobalt oxide, lithium manganese oxide, lithium oxalate, etc. Because the final moisture content of drying materials needs to be extremely low to below 0.5%, traditional methods such as hot air drying or far-infrared drying have slow speed, high temperature, and the material is prone to high-temperature oxidation, resulting in reduced battery performance. Therefore, production capacity is low, energy consumption is high, and quality cannot be guaranteed. Microwave drying directly acts on the water molecules in these battery materials, and can instantly heat the powder battery materials to 90 degrees without preheating. In the continuous production of microwave drying, attention should be paid to avoiding excessive microwave energy and power density, as well as energy concentration in the later stage of drying, which can cause microwave electronic recoil and significantly reduce the lifespan of microwave appliances. Many microwave devices do not take into account the electronic recoil in low moisture conditions during application, which can cause high-temperature burning through of conveyor belts or damage to magnetrons. The configuration of reducing the number of microwaves or the configuration of scattered antennas and dipole antennas can be used to lower the microwave power density.
Microwave energy is controlled to operate in metal heating chambers and waveguides, so microwave leakage is minimal, there is no radiation hazard or harmful gas emission, no waste heat or dust pollution is generated, and it does not pollute food or the environment. The microwave battery material drying equipment adopts independent console operation and control, with precise production process control. It has a far-infrared online temperature tester, variable frequency infinitely adjustable transmission speed, and segmented adjustable microwave power. The drying temperature, drying time, and material transmission speed can be adjusted according to process requirements.
Microwave energy is widely used in battery materials. Microwave does not cause any pollution to battery materials during the heating and drying process. Under the action of microwave energy, the polar molecules of battery materials generate heat through friction, and water evaporates, achieving the drying effect. The microwave's instant heating feature has also been loved by a large number of customers. It does not require preheating, heats quickly, and is tens of times faster than other heating and drying methods; Shut down immediately without any residual heat. The production process of microwave equipment drying materials does not have any pollution emissions and meets environmental protection requirements.
After more than a decade of technological accumulation, microwave equipment has continuously improved, with technologies such as automatic temperature adjustment for drying, adjustable microwave power, microwave working status indication, material production process control, shortage alarm, automatic microwave shutdown for shortage, automatic deviation adjustment device for conveyor belt, and stepless frequency conversion adjustment for drying transmission speed. It can meet the requirements of cooperating with other equipment to form an automatic assembly line production, saving labor and improving production efficiency.
2、 Drying process of microwave battery materials:
Materials to be dried → Special feeding hopper → Conveyor belt → Microwave suppressor → Microwave heating drying oven → Moisture removal system → Temperature control system → Microwave suppressor → Finished products from the discharge hopper
3、 The structural composition of microwave battery material drying equipment:
1. The mechanical part consists of an inlet and outlet system, microwave suppressor, microwave drying oven, material conveying system, conveyor belt deviation adjustment device, dehumidification, cooling system, etc.
2. The electrical part consists of a microwave system with adjustable power, temperature control, microwave current display, stepless speed regulation, overheating protection, display instrument, control and detection system, etc.
4、 Advantages of microwave battery material drying equipment:
1. During microwave heating, the product directly heats up under the action of the microwave field, without any other heat source coming into contact with the material, and will not contaminate the material. The dried product has good quality and high quality.
2. High efficiency: During microwave drying, the heat directly comes from the inside of the dried material, and the loss of heat in the surrounding medium is minimal. In addition, the microwave heating chamber itself does not absorb heat or microwaves, and all of it is emitted to act on the material, resulting in high efficiency.
3. Uniform drying: Due to the simultaneous heating of all parts of the object being heated, the entire object can be uniformly heated both inside and outside, without the large temperature difference between the surface and interior of the object caused by conventional conduction heating.
4. Microwaves can instantly penetrate the heated material, requiring only a few seconds to minutes of heating without preheating, and can be used immediately upon startup. Stopping heating is also instantaneous, with no residual heat.
5. The microwave power is adjustable, and users can adjust different microwave powers according to the requirements of the material during use.
6. Easy to control, convenient and flexible to operate. Automatically control heating time and drying temperature.
7. The entire equipment is made of industrial grade stainless steel.
8. Assembly line production, labor-saving, process saving, especially easy to connect with the front and rear processes into an automatic line, reducing the number of handling times. Low production intensity and minimal land occupation.
9. Environmentally friendly, with no discharge of sewage, polluted gas, or waste residue. The usage environment is clean, hygienic, and noise free.
5、 Application of microwave battery material drying equipment:
It can dry various battery materials such as lithium cobalt oxide, lithium manganese oxide, lithium nickel oxide, ternary materials, lithium iron phosphate, lithium iron phosphate, lithium iron phosphate, graphite, cobalt oxide, lithium nickel cobalt oxide, lithium oxide, potassium fluoride, etc.
Specification parameters
Microwave battery material drying equipmentTechnical parameters:
Equipment model: ZY-50HM
1. Frequency: 2450 ± 50MHz
2. Microwave output power: ≥ 50KW (adjustable)
3. Height of inlet and outlet: 50mm
4. Belt width: 650 mm
5. Transmission speed: 0.5-5m/min (variable frequency infinitely adjustable)
6. Dimensions (length x width x height): approximately 12800 x 1260 x 1650 mm
7. Working environment: -5~60 ℃, relative humidity ≤ 80%
8. Whole machine made of stainless steel
Microwave leakage: in accordance with the national GB10436-89 standard (≤ 1mw/cm2)
Welcome customers to call us for consultation and visit our company for inspection and negotiation! Our company provides prototypes and welcomes customers to bring samples for process testing.
Equipment model: ZY-50HM
1. Frequency: 2450 ± 50MHz
2. Microwave output power: ≥ 50KW (adjustable)
3. Height of inlet and outlet: 50mm
4. Belt width: 650 mm
5. Transmission speed: 0.5-5m/min (variable frequency infinitely adjustable)
6. Dimensions (length x width x height): approximately 12800 x 1260 x 1650 mm
7. Working environment: -5~60 ℃, relative humidity ≤ 80%
8. Whole machine made of stainless steel
Microwave leakage: in accordance with the national GB10436-89 standard (≤ 1mw/cm2)
Welcome customers to call us for consultation and visit our company for inspection and negotiation! Our company provides prototypes and welcomes customers to bring samples for process testing.
application area
Suitable for drying various battery materials, lithium battery raw materials, and chemical products.
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