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PP woven bag BOPP CPP film granulation production line
PP woven bag BOPP CPP film granulation production line
Product details
PP woven bag BOPP CPP film granulation production line
PP woven bag BOPP CPP film granulation production line
Name: PP Woven Bag BOPP CPP Film Granulation Production Line
Raw materials: foam film, plastic sheet, stretch film, waste plastic bags
Usage:
Solution Introduction
Processing object
Recycling effect display
process flow
Suitable materials
operating process
Product Features
High efficiency plastic recycling granulator
Applicable industries
Customer Case
01- Applicable raw materials
Foam film
Plastic sheet
Stretch film
Abandoned plastic bags
Stretch film
trash bag
Swimming pool protective cover
PE/PP film roll
plastic bag
Waste film
02- Technical parameters
model |
PTCS80 |
PTCS100 |
PTCS130 |
PTCS150 |
PTCS185 |
|
screw diameter (millimeters) |
80 |
100 |
130 |
150 |
185 |
l/d |
18-42 |
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rotation speed (rpm) |
10-150 |
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|
output (kg/hour) |
150250 |
200-350 |
450600 |
600-700 |
800-1200 |
03- Specification Introduction
model |
PTCS Three in one plastic recycling machine |
final product |
plastic pellets |
Recycling machine structure |
Conveyor belt, crushing cylinder, extruder, granulation unit, water cooling unit, drying unit and storage cylinder, degassing unit, filtration unit |
Recyclable materials |
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
production capacity |
100kg~1200kg per hour |
Feeding system |
Belt conveyor belt, clamp wheel set (optional) |
screw diameter |
65-180mm (customized) |
screw length-to-diameter ratio |
30/1, 32/1, 34/1, 36/1 (customized) |
Screw material |
38 chromium molybdenum aluminum Or bimetallic |
Dewatering pores |
Double vent, single vent or no vent (customized) |
filtration system |
Dual column filtration |
Granulation type |
Hot die head cutting type (water ring cooling) |
cooling method |
water cooling |
voltage |
Customization (e.g. 480V 60Hz in the United States, 440V/220V 60Hz in Mexico, 380V 60Hz in Saudi Arabia, 415V 50Hz in Nigeria) |
Optional accessories |
Metal detector (S+S Germany), clamp wheel set, color masterbatch and additive meter, centrifugal dehydrator |
delivery period |
Customized machines are required50~70 days. |
Warranty period |
a year |
after-sales service |
Engineers can be dispatched to customers' overseas factories to assist with machine installation |
Feeding Unit 1
Belt conveyor unit: Recycled waste can be directly placed on the conveyor belt for easy feeding，Conveyor belt controls feed rate quantitatively in amperes
04—Operation flowchart
extruder
It consists of a gearbox (high torque, low noise, external cooling circulation system), a nitrided 38CrMoA1 screw, a cylinder (38CrMoAlA, nitrided, cooled by a cylinder fan, controlled by a temperature controller), and a vacuum system.
Feeding Unit 2
Clamp wheel set: can be paired with a belt conveyor unit to simultaneously feed the entire roll of film on the material rack.
Dewatering pores
squeezeThe dual air outlet design can release more ink and moisture from recycled materials to improve the quality of the final product
Filter and screen replacement system
The double column screen changing system has twice the filtering area as the general pallet screen changing system. This mesh changing system can improve filtering efficiency and reduce the number of mesh changes. In addition to reducing the number of screen changes, the dual channel design allows the machine to operate continuously during the screen change process, increasing the total production capacity of the machine and reducing waste generation.
Cutting and compacting system
Equipped with precise temperature control and cutting system, ensuring that semi molten plastic can enter quickly and stablysqueezePerform mixing and fusion in the system.
Particle cutting unit
The hot die cutting system cansqueezeCut the melted plastic material into pellets immediately. After cutting, immediately enter the water ring for cooling. Particle shape and size averaging are beneficial for application in various fieldssqueezeOut of the machine andinjection molding machineProduce again.
product
The recycled particles can be 100% directly put into the blown film machine or pipe materialsqueezeReusing the production line.
05- Product features
High security protection: safeguarding personnel and equipment safety
Emergency stop protection (used for stopping equipment in case of emergency)
limit switch
Protective cover shell
Warning reminder for high-speed transmission components (yellow paint, label)
Lower energy consumption, higher output
By relying on specially designed control schemes and process monitoring, lower energy consumption requirements can be achieved
Obtain higher output under the same equipment specifications, improve the energy consumption ratio of output, and quickly recoup costs
one-stop service
Provide a complete solution: factory design, equipment and auxiliary machinery, and a fast response service system (online+offline)
SMART intelligent control
HMI PLC control: Ergonomic touch screen, easy to operate, high stability, low maintenance cost in the later stage
Formula Memory: By setting parameters based on the formula and logic of different materials, it is easy and convenient to load and save process parameters from the formula storage system, making recycling easier
Remote diagnosis and data transmission: Combining Bluetooth and modules to achieve remote data transmission and monitoring, fast diagnosis
Preheating: Set the program according to the material formula and preheat the equipment in advance to save labor
Baoshu MachineryPlastic recycling granulator manufacturedPTCSIt is specially designed for recycling PE (HDPE, LDPE, LLDPE) and PP packaging materials. In addition to clean waste (waste generated by the production line), printed surfaces, washed waste, and small fragments that have been crushed can all be usedPTCSCome and do recycling.
The applicable waste materials include: plastic bag making factory waste, food packaging waste, various plastic bags, shrink film, bundling film, agricultural film, PE&PS foam material, disposable tableware, PP drawing, woven bags, space bags, and hollow formed and injection molded products after crushing, all of which can be used for recycling and granulation.
Scope of application of recycled plastic waste
PTCSThe produced recycled plastic pellets can be immediately used for further production on the production line. Most commonly used in bag blowers and water pipessqueezeProduce products again on the aircraft.
1. One time regeneration of clean plastic - waste from plastic product production plants
The average amount of waste generated by plastic product production plants (blowing bag factories, bag making factories, and printing factories) is 5% of the total output. Recently, due to the continuous increase in prices of oil and new materials, the issue of waste recycling in plastic factories has gradually gained attention. Using recycled plastic materials to make products again can greatly reduce the cost of purchasing new materials.
The waste generated by the recycling production line (such as defective film rolls and ear materials cut during the bag making process) can be recycled up to 98% of the quality of new materials. Many manufacturers currently choose to use recycled waste to produce products, and the quality of the products produced is quite similar to that of new materials. This method can save the cost of raw material usage and increase the market value of the product.
2. Secondary recycling waste - washed waste, containing plastic particles with trace impurities
In response to the needs of different customer groups,PTCSThe machine can also be used to recycle waste materials after washing (such as discarded plastic film, agricultural film, construction covering film, etc.).PTCSThe heat generated by rotation during the crushing process can be used to heat the waste material after water washing and remove excess moisture from the material. AtsqueezeThe dual air vents on the machine can release moisture and printing ink again. The plastic pellets produced from washing raw materials are mostly used for the production of garbage bags, engineering films, plastic films for covering fabrics, and water pipes.PTCSThe machine can be equipped with a color masterbatch/additive feeder to change the color of the recycled particles.
06—High efficiency plastic recycling granulator
07- Customer site
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