Chongqing Tongrui Filter Equipment Manufacturing Co., Ltd
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PLC fully automatic control explosion-proof turbine oil purification device
The main technical features of the PLC fully automatic control explosion-proof steam turbine oil purification device are that the oil filter adopts a
Product details

Main technical features of PLC fully automatic control explosion-proof turbine oil purification device product

  1. The oil filter adopts a new typeAgglomeration vacuum dehydration technologyDo not use any additives to break the emulsion completely.
  2. This machine adopts a unique ternary one-time dehydration method and advanced enhanced hydrophilic and flowing water principles for efficient dehydration. In addition to completely removing liquid water, it can also remove free water and dissolved water
  3. The primary filter is made of imported stainless steel mesh, which can be repeatedly cleaned and used, greatly reducing the operating cost of the equipment; The precision filter adopts a polymer filter imported from the United States, which has high accuracy and can effectively remove fine particles and impurities in the oil. Corrosion resistance, high temperature resistance, good mechanical strength, high impurity removal accuracy, and long service life.
  4. The heating system adopts optimized pipeline design to ensure no dead oil zone and automatic dry burning prevention.
  5. It can achieve unmanned online operation with equipment such as steam turbines and water turbines, with low noise and meeting environmental requirements
  6. This machine adopts a dual effect protection condensation technology, namely "strong wind cooling+water cooling", which overcomes the shortcomings of traditional oil filters that rely solely on water or natural air cooling, avoids re emulsification and pollution of vacuum pump oil, and extends the service life of the vacuum pump.
  7. Humanized design, infrared liquid level control system replaces traditional manual or float valve control,Infrared controlHigh sensitivity, able to effectively control oil leakage and avoid the occurrence of oil leakage.
  8. beltElectrical automatic protection control system for phase sequence protection, overload protection, and overvoltage protectionAnd a temperature constant automatic control system,Automatic foam removal,Ensure easy operation, safety and reliability. This machine can work online for a long time, with a unique oil pump, low noise, and meets environmental requirements.
  9. The equipment adopts Omron PLC fully automatic control system, which makes the operation of the equipment simpler and more convenient.
  10. This machine uses physical means to quickly remove harmful components such as water, impurities, and gases (acetylene, hydrogen, methane, etc.) contained in the oil without affecting the composition and performance of the oil. It can purify oil products that have already leaked, leaked, contained acid, or emulsified.
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Advantages of PLC fully automatic control explosion-proof turbine oil purification device:

The device can also be set as a fully automatic touch screen oil filterAdopting fully automatic control beltPLCTouchscreen, as it is automatically controlled, makes device operation easier and further protects equipment and personal safety.
1Automatic control enables touch screen operation. This machine adoptsPLCThe programmer implements central data processing, calculates and processes various collected variable data, and issues instructions to the executing components for implementation, thus fully realizing unmanned and automatic operation.
2Turn on/off the machine——The device can be set to automatically start and stop within a predetermined time.
3Parameter digitization adjustment,Various parameters can be adjusted arbitrarily.
4
Security protection function,Safe range control for adjustable parameters,Avoid numerical overflow.for example:The heating temperature setting range is40-70linear measure.You cannot set it to100linear measure,Ensure the safety of the equipment.
5
Digital centralized control.Centralize analysis and control of various operating parameters.
6
Equipped with automatic start stop function.
7
Automatic constant temperature heating.
8
Automatic balance measurement.
9
System animation simulation run,Can clearly understand the operation of each component.
10
Online intelligent assistance and operation.
11
Fault records,Record all faults generated by the equipment within the allowed range.
12
Secure operation permissions,Can set management password.
13
Humanized operating interface.

The equipment adopts Siemens PLC automatic programming control, with simple and convenient operation, automatic oil inlet, heating, and drainage.

The motor and control box are both explosion-proof, with explosion-proof rating of Exd II BT4 and protection rating of IP54

Oil index of turbine lubricating oil after treatment

Emulsification value: ≤ 15min

Purified oil water content: ≤ 100PPM

Purified oil gas content: ≤ 0.1%

Impurity removal ability: ≤ 5 µ m (for impurities between 5-10 µ m, removal rate ≥ 98%)

Acid value of oil after adsorption purification: ≤ 0.03 mgKOH/g

Equipment selection parameter table for supply:

Indicator Name unit ZJC-10 ZJC-20 ZJC-30 ZJC-50 ZJC-75 ZJC-100 ZJC-150 ZJC-200
Traffic volume L/H 600 1200 1800 3000 4500 6000 9000 12000
Working vacuum Mpa -0.06 ~ -0.096
Working pressure Mpa ≤0.3
Mean time between failures H ≥4000
Continuous working hours H ≥150
Operating temperature 40 ~ 70
Power kW 15 18 30 45 63 72 72 84
Total power kW 17 20 33 49 69 79 81 97
Inlet (outlet) pipe diameter DN 25 25 25 32 40 40 50 60
Equipment weight Kg 500 530 570 780 800 960 1050 1550
shape
size
long mm 1300 1350 1450 1500 1500 1800 1800 1800
wide mm 1000 1000 1100 1150 1000 1500 1650 1500
tall mm 1450 1450 1500 1650 1750 1800 1900 2000
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Successful operation!

Successful operation!

Successful operation!