Main technical features of PLC fully automatic control explosion-proof turbine oil purification device product
- The oil filter adopts a new typeAgglomeration vacuum dehydration technologyDo not use any additives to break the emulsion completely.
- This machine adopts a unique ternary one-time dehydration method and advanced enhanced hydrophilic and flowing water principles for efficient dehydration. In addition to completely removing liquid water, it can also remove free water and dissolved water
- The primary filter is made of imported stainless steel mesh, which can be repeatedly cleaned and used, greatly reducing the operating cost of the equipment; The precision filter adopts a polymer filter imported from the United States, which has high accuracy and can effectively remove fine particles and impurities in the oil. Corrosion resistance, high temperature resistance, good mechanical strength, high impurity removal accuracy, and long service life.
- The heating system adopts optimized pipeline design to ensure no dead oil zone and automatic dry burning prevention.
- It can achieve unmanned online operation with equipment such as steam turbines and water turbines, with low noise and meeting environmental requirements
- This machine adopts a dual effect protection condensation technology, namely "strong wind cooling+water cooling", which overcomes the shortcomings of traditional oil filters that rely solely on water or natural air cooling, avoids re emulsification and pollution of vacuum pump oil, and extends the service life of the vacuum pump.
- Humanized design, infrared liquid level control system replaces traditional manual or float valve control,Infrared controlHigh sensitivity, able to effectively control oil leakage and avoid the occurrence of oil leakage.
- beltElectrical automatic protection control system for phase sequence protection, overload protection, and overvoltage protectionAnd a temperature constant automatic control system,Automatic foam removal,Ensure easy operation, safety and reliability. This machine can work online for a long time, with a unique oil pump, low noise, and meets environmental requirements.
- The equipment adopts Omron PLC fully automatic control system, which makes the operation of the equipment simpler and more convenient.
- This machine uses physical means to quickly remove harmful components such as water, impurities, and gases (acetylene, hydrogen, methane, etc.) contained in the oil without affecting the composition and performance of the oil. It can purify oil products that have already leaked, leaked, contained acid, or emulsified.
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Advantages of PLC fully automatic control explosion-proof turbine oil purification device:
The device can also be set as a fully automatic touch screen oil filterAdopting fully automatic control beltPLCTouchscreen, as it is automatically controlled, makes device operation easier and further protects equipment and personal safety.
1Automatic control enables touch screen operation. This machine adoptsPLCThe programmer implements central data processing, calculates and processes various collected variable data, and issues instructions to the executing components for implementation, thus fully realizing unmanned and automatic operation.
2Turn on/off the machine——The device can be set to automatically start and stop within a predetermined time.
3Parameter digitization adjustment,Various parameters can be adjusted arbitrarily.
4Security protection function,Safe range control for adjustable parameters,Avoid numerical overflow.for example:The heating temperature setting range is40-70linear measure.You cannot set it to100linear measure,Ensure the safety of the equipment.
5Digital centralized control.Centralize analysis and control of various operating parameters.
6Equipped with automatic start stop function.
7Automatic constant temperature heating.
8Automatic balance measurement.
9System animation simulation run,Can clearly understand the operation of each component.
10Online intelligent assistance and operation.
11Fault records,Record all faults generated by the equipment within the allowed range.
12Secure operation permissions,Can set management password.
13Humanized operating interface.
The equipment adopts Siemens PLC automatic programming control, with simple and convenient operation, automatic oil inlet, heating, and drainage.
The motor and control box are both explosion-proof, with explosion-proof rating of Exd II BT4 and protection rating of IP54
Oil index of turbine lubricating oil after treatment
Emulsification value: ≤ 15min
Purified oil water content: ≤ 100PPM
Purified oil gas content: ≤ 0.1%
Impurity removal ability: ≤ 5 µ m (for impurities between 5-10 µ m, removal rate ≥ 98%)
Acid value of oil after adsorption purification: ≤ 0.03 mgKOH/g
Equipment selection parameter table for supply:
Indicator Name | unit | ZJC-10 | ZJC-20 | ZJC-30 | ZJC-50 | ZJC-75 | ZJC-100 | ZJC-150 | ZJC-200 | ||
Traffic volume | L/H | 600 | 1200 | 1800 | 3000 | 4500 | 6000 | 9000 | 12000 | ||
Working vacuum | Mpa | -0.06 ~ -0.096 | |||||||||
Working pressure | Mpa | ≤0.3 | |||||||||
Mean time between failures | H | ≥4000 | |||||||||
Continuous working hours | H | ≥150 | |||||||||
Operating temperature | ℃ | 40 ~ 70 | |||||||||
Power | kW | 15 | 18 | 30 | 45 | 63 | 72 | 72 | 84 | ||
Total power | kW | 17 | 20 | 33 | 49 | 69 | 79 | 81 | 97 | ||
Inlet (outlet) pipe diameter | DN | 25 | 25 | 25 | 32 | 40 | 40 | 50 | 60 | ||
Equipment weight | Kg | 500 | 530 | 570 | 780 | 800 | 960 | 1050 | 1550 | ||
shape size |
long | mm | 1300 | 1350 | 1450 | 1500 | 1500 | 1800 | 1800 | 1800 | |
wide | mm | 1000 | 1000 | 1100 | 1150 | 1000 | 1500 | 1650 | 1500 | ||
tall | mm | 1450 | 1450 | 1500 | 1650 | 1750 | 1800 | 1900 | 2000 |

