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Natural gas specific gas chromatograph (calorific value analysis)
Natural gas specific gas chromatograph (calorific value analysis)
Product details

Product Introduction


Product Introduction

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The main component of natural gas is CH4 (methane), which is colorless, odorless, non-toxic, and non corrosive. It also includes a certain amount of ethane, propane, and heavy hydrocarbons, as well as small amounts of nitrogen, oxygen, carbon dioxide, and sulfides. Natural gas is not only a high-quality fuel, but also a raw material for the production of chemicals such as acetaldehyde, acetylene, ammonia, carbon black, ethanol, formaldehyde, hydrocarbon fuels, hydrogenated oil, methanol, nitric acid, synthesis gas, and vinyl chloride.

The natural gas specific gas chromatograph launched by Tate Instruments can quickly detect the composition and content of natural gas, and calculate the calorific value of the sample through dedicated software. It is a commonly used analytical equipment for natural gas companies, gas appliance manufacturers, gas appliance measurement departments, scientific research, environmental protection, and gas distribution units.


Product Parameters

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base

stem or root of plants

join

number

Instrument model

GC2030Plus

Main purpose

Qualitative and quantitative analysis of organic compounds (inorganic gases)

Working environment requirement

Temperature requirement: 15 ℃ -35 ℃

Humidity requirement: 25% -80%

Power requirements: AC220V ± 10%, 50Hz

Power requirements

0.01℃

External dimensions

For every 1 ℃ change in ambient temperature, the temperature change in the column temperature chamber is less than 0.01 ℃

weight

Reduce from 350 to 50 ℃ ≤ 8 minutes (room temperature 25 ℃)


host

machine

Temperature controlled zone

6-way independent temperature control

circuit design

Adopting ARM embedded design and internal CAN mode, the temperature control adopts a high-frequency feedback mechanism of 1700 times per second, resulting in higher control accuracy

monitor

7-inch color touch screen display, switching between Chinese and English, intelligent human-machine dialogue

injection port

Can be equipped with 3 injectors (filled injection port, split/non split capillary injection port)

detector

Multiple selection of 4 detectors (FID, TCD, FPD, ECD, NPD, PID) is possible

Auxiliary sampling device

Optional injection valve, headspace sampler, thermal analysis sampler, automatic sampler, etc

Chromatography software

Tetchrom ® The fully reverse control network chromatography workstation can automatically obtain the IP and MAC addresses of the chromatograph, and can achieve network self diagnosis. The instrument can be connected to the network to achieve remote software updates, firmware "one click updates" and other functions

Connection method

Network port connection, can also choose analog output ports such as 485, and can achieve fast communication and connection of DCS online instruments through the MUDBAS (TCP/IP) protocol

Intelligent

Equipped with automatic access to method files upon startup, self checking. When the chromatograph reaches the startup conditions, it automatically completes heating, ignition, preparation, automatic valve switching, sampling, post-processing, and uploads data results to the designated DCS, making it easy to meet project requirements for online monitoring

Method storage and method sequence

The instrument has a large capacity storage card of 8GB inside, which can store a large number of chromatographic methods; The method sequence can be freely edited to determine different projects or to implement actions such as automatic shutdown after testing, reducing the need for manual and ineffective waiting

power-off protection

The instrument adopts a power-off protection function, which automatically saves the set data at the moment of power failure, and can automatically heat up and ignite the instrument when it is powered on

automation

Supporting 8 external events, each event independently completes the required parameter settings and execution

Quick function

The instrument has quick testing functions such as one key preparation, one key cooling, one key operation, and one key ignition, greatly saving customers' ineffective waiting time

expand

zuiWith an additional 4-channel input/output design, it is easy to start the chromatograph or external events through external devices. Output modes: IO passive contacts or 24V output


column

box

Temperature rise and fall

Equipped with rapid heating and cooling functions

oven temperature

5 ℃ to 450 ℃ above room temperature (up to -50 ℃ when using liquid CO2 and -99 ℃ when using liquid nitrogen)

TPD

21st level 21 platform

zuiHigh heating rate

120℃ / min

Temperature setting accuracy

0.1℃

precision

0.02℃

Temperature Stability

For every 1 ℃ change in ambient temperature, the temperature change in the column temperature chamber is less than 0.01 ℃

Cooling rate

Reduce from 350 to 50 ℃ ≤ 8 minutes (room temperature 25 ℃)

over temperature protection

When the temperature inside the column temperature box is too high, activate the automatic protection function

zuiLarge running time

9999.99 minutes


advance

appearance

system

interconnected system

Single/double filled column

injection port

Qualitative and quantitative analysis of organic compounds (inorganic gases)

Injection valve

High temperature tracing valve box:zuiMulti controllable 4-way multi way valve,zuiUp to 225 degrees


inspect

measure

implement

one

first

thermal conductivity detector

(TCD)

zuiHigh operating temperature: 300 ℃

Method: Dual arm microporous hot wire design

Sensitivity: S value ≥ 8000mv.ml/mg (benzene)

Baseline noise: ≤ 10UV

Baseline drift: ≤ 50UV/30min

Dynamic range: 105


colour

table

control

make

soft

piece

Tetchrom chromatography

workstation

Suitable for operating systems such as Win7 and Win10, it reads sampling data from CDF files that comply with A/A (American Society for Analysis) standards

data acquisition

A self-developed anti control network chromatography workstation that enables simultaneous acquisition and control of three channel data (software copyright certificate provided)

Rights Management

Can achieve three-level permission management for operation and maintenance personnel, instrument users, and equipment administrators

data transmission

By using Ethernet communication, the data throughput is faster and the bidirectional handshake frequency is higher. The chromatography system with completely independent intellectual property rights has a standard interface of MODBUS/TCP, which can be easily integrated with DCS

sensitivity

1uV*s, Dynamic range: 220

Network Communications

Support wireless network communication connection

Unmanned function

Support various functions required for automated online monitoring, such as automatic startup, automatic temperature rise, automatic ignition, automatic bridge current opening, automatic sample collection, automatic data processing, and automatic generation of data trend charts

automatic calibration

For customized projects, automatic zeroing, calibration, calibration and other functions can be achieved, as well as scheduled calibration

system safety

Fully supports FDA-21CFR Part 11 authentication (electronic signature, resume, user password), System Applicability Testing (SST), and System Authentication Tools (IQ/OQ)

Batch processing function

The batch processing function enables the control of the instrument, automatic sampler sequence acquisition, automatic integration correction, and output report to be completed in one go, simplifying daily tedious analysis

data comparison

Powerful post-processing functions, including spectrum comparison, recalibration, and data input and output, are all available. "Special Attention Online" can obtain analysis results online without waiting for the end of data collection


Product Characteristics

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1. This instrument is a customized model specifically designed for natural gas, equipped with a six way injection valve and a natural gas specific chromatographic column. It can be used for the detection of substances such as methane, ethane, propane, nitrogen, oxygen, and carbon dioxide in natural gas.

2. The instrument adopts mechanical stabilizing valves and flow stabilizing valves to ensure the stability of the carrier gas pressure and flow rate, and improve the testing accuracy and stability of the instrument. The repeatability error of the test results can reach 2%, which is better than the 3% specified by the national standard.

3. The column temperature box adopts a brand new microcomputer temperature control system with a built-in high-sensitivity temperature sensor, which accurately controls the temperature rise and fall through the system. It has six completely independent temperature control systems with a temperature control accuracy of ± 0.1 ℃. It can achieve a 21 stage 21 platform program temperature rise, enabling the device to handle large-scale sample analysis; The column box is equipped with an automatic rear door opening system, which improves the accuracy of low-temperature control and accelerates the speed of temperature rise/fall;

4. The instrument has computer reverse control function and can be directly connected to the computer. The instrument can be operated through our company's independently developed network version chromatography workstation software(zuiIt supports 253 units and can be equipped with a dedicated calorific value chromatography workstation. In addition to analyzing the content of natural gas components, it can also calculate the corresponding calorific value.

5. Instrument configuration, built-in IP protocol stack, can upload test data to the computer of the field laboratory, department head and superior leaders through the enterprise LAN or the Internet, so that each department can monitor the operation and test results of the instrument in real time. It can directly connect with the manufacturer through the Internet to realize remote diagnosis of gas chromatograph, remote program update, etc.


Software Interface

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PC based network version chromatography workstation software for instrument operation(zuiSupports up to 253 units, enabling program control of instrument injection ports, column temperature chambers, and detector temperature rise and fall. Under the condition that the customer is equipped with an automatic injection valve (or automatic sampler), it is possible to achieve a series of testing processes such as unmanned instrument operation, automatic heating and ignition of the instrument, automatic loading method, and automatic calculation of test results

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Chromatogram peak chart

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