NCKType series precision CNC keyway machine tool
Basic automatic indexing type with semi open clamping and chip removal mechanism type
NCK Physical picture of CNC keyway machine tool
This machine tool has completely changed the old-fashioned lathe and internal lathe The concept of machining inner hole keyways with a planer combines the advantages of insertion, pulling, and planing The design is innovative and adopts CNC technology, unique inner hole centering process, and special feed principle. Its processing speed and accuracy are incomparable to traditional methods. It has good processing accuracy and fast speed, and can replace the through hole groove and non through groove of long and ultra long hole workpieces processed by slotting machines, internal lathes, and wire cutting machines.
At present, its excellent performance has been verified by users, and customers generally reflect that the machine tool has high precision, high efficiency, and is convenient and practical; Its overall performance has approached or reached that of German key slot machine tools; Some technical indicators, such as the machining length of the inner hole groove, have exceeded that of German keyway machine tools.
This machine tool is carefully designed, with a reasonable layout, compact structure, beautiful appearance, easy maintenance, and high degree of automation; Economical and practical, it is the best choice for processing high-quality, difficult, complex, precision long inner hole slots and ultra long inner hole slots Even the final equipment selection.
1、 Composition of Machine Tool:
(1)Bed and base(2)Pulling knife system(3)Cutting system(4)Servo control system
(5)Cutting oil cooling circulation system(6)Automatic centralized lubrication system(7)Chip removal system(8)Accessories and accessories
Main attachments and supporting parts table
1 |
Guide column group |
Determine the number of sets based on the aperture range of different workpieces |
2 |
Knife bar group |
Determine the number of sets based on guide column groups with different outer diameters |
3 |
Keyway Pulling Blade |
Each blade assembly comes with three blades (imported blade material) |
4 |
Pan fixture |
Can adjust the different aperture sizes provided |
5 |
Fixed fixture |
Used for clamping fixed aperture workpieces |
2、 Principles of Machine Tool Processing
1Precision ball screws are used for reciprocating and feed movements, and two ball screws are designed for reciprocating cutting and feed movements, which are distributed along the same straight line to perform vertical reciprocating cutting. The position design of the keyway machine with two ball screws allows forThe reciprocating cutting force always follows the centerline of the machine tool.
2The slide of the tool holder moves back and forth between two hard cylindrical guide rails on the machine tool, ensuring that the slide of the tool holder remains fast and stableHigh precision operation.
3The reciprocating axis and feed axis are controlled by integrated coding, eliminating the need for sensitive linear displacement measurement control systems The malfunction caused by it.
4Cutting oil is directly flushed and cooled onto the guide rod, single blade, and workpiece to be machined parts,Cooling and lubricating to reduce wear and tear, in order toEnsure machining accuracy,Improve production efficiency.
5、During the cutting process, the work platform remains stationary and the tool moves downwards for cutting.
6Grinding, cutting, and chip removal can all be automatically completed.
three Machine tool characteristics
1 Adopting special inner hole centering technology and cutting principle
2 workpieceEasy to find, convenient to clamp, and automatic feeding
3 Adopting single blade cutting, the tool is easy to use and maintain, Low cost of use
4 Adopting imported ball screw drive for reciprocating and feed motion, more precise than hydraulic machine tool motion
5 Using smart touch screen control, cutting speed, return speed, feed rate, and total feed amount can be pre-set
6 Adopting the world's advanced Siemens CNC system, with stable performance
7 High processing accuracy, fast speed, and high efficiency
8 Materials that can be processed before and after quenching
9 Energy saving up to60%. More environmentally friendly than hydraulic machine tools and saves hydraulic oil
10. Compact structure and small footprint
11Stable performance and long service life
12Easy to operate and maintain
13Compared with imported similar machine tools, machine tools have higher cost-effectiveness
4、 Processing purpose
1. Internal hole flat key keyway2. Internal splines with different tooth shapes3. Internal spiral oil groove and internal spiral gear
4. Spiral internal spline5. Conical internal spline6. Special profile
All of the above can be processed into through hole slots and non through slots
5、 Model of machine tool
specifications |
NCK32 |
NCK50 |
NCK70 |
NCK100 |
NCK125 |
Keyway width(mm) |
3~32 |
3~50 |
3~70 |
3~100 |
6~125 |
Keyway length(mm) |
425 |
425/600/ 1000 |
600/750/1000 /3000 |
600/750/1000/3000 |
750/1200/1500 /3000 |
Aperture range(mm) |
φ10~130 |
φ10~230 |
φ10~500 |
φ10~500 |
φ20~500 |
Cutting speed(m/min) |
0~15 |
0~15 |
0~15 |
0~25 |
0~25 |
Return speed(m/min) |
0~20 |
0~20 |
0~20 |
0~25 |
0~25 |
Feed rate(mm) |
0.01~1.5 |
0.01~1.5 |
0.01~1.5 |
0.01~2.0 |
0.01~2.2 |
Maximum workpiece quality(kg) |
10000 |
15000 |
15000 |
20000 |
20000 |
6、 Main process and technical parametersTable 1
1 |
type name |
NCKtype |
2 |
Target audience |
metal |
3 |
Layout form |
vertical |
4 |
Installation form |
Floor standing or tunnel type |
5 |
Power Type |
electric |
6 |
axle number measure |
Two axes (spiral groove for three or four axes) |
7 |
Machine size |
medium-sized |
8 |
New and old products |
brand-new |
9 |
automaticity |
automatic |
10 |
Interface language |
Chinese |
11 |
Host working form |
Single blade cutting (pull-down) |
12 |
Is it in stock |
deny |
13 |
give birth to grounds |
Mingcheng Machinery |
14 |
control system |
cnc |
15 |
Machining accuracy |
precise |
16 |
hand over money designated time |
120day |
ToNCK70-1000Taking CNC Keyway Machine Tool as an Example Table 2
technical specifications |
technical specifications |
Parameter values |
specifications |
Specification |
NCK70-1000 |
Keyway width |
Keyway Width |
3-70㎜ |
Keyway length |
Keyway Length |
≤1000㎜ |
Inner hole diameter of workpiece |
Bore of Work Piece |
≤500mm |
Dimension of worktable |
Dimension of Work Table |
800×900mm |
depth of cut |
Feed rate |
0.01~ 1mm/order |
Cutting Speed |
Cutting speed |
0~15m/min |
return speed |
Return speed |
0~20m/min |
maximum load |
Maximum Load |
10000kg |
broachACServo motor |
Broach AC servo motor |
7kw |
broachACServo motor speed |
Broach AC servo motor speed |
2000perhaps3000r.p.m |
feedACServo motor |
Feed AC servo motor |
700w |
feedACServo motor speed |
Feed AC servo speed |
3000 r.p.m |
Cutting hydraulic pump |
Cutting Oil Pressure Pump |
50w |
Machine size |
Machine Dimension(l×w×h) |
1300×900×2440mm |
Machine weight(make an appointment) |
weight(approx) |
5200kg |
noise |
Noise |
≤85db |
7、 Main accessory suppliers
Accessories |
Specification and model |
supplier |
notes |
Numerical Control System |
808Dperhaps828D |
Siemens |
Germany |
Communicate the main servo motor |
7kw/11kw/ |
Siemens |
Germany |
Driver |
Siemens |
Germany |
|
Communication small servo motor |
|
Siemens |
Siemens |
Driver |
|
Siemens |
Siemens |
Operation screen |
Siemens |
Germany |
|
Handheld terminal |
Siemens |
Germany |
|
Ball screw |
|
TBI |
Taiwan |
linear guide rail |
|
HIWIN |
Taiwan |
Timing belt |
gates |
America |
|
Timing belt |
gates |
America |
|
Electrical components |
schneider |
France |
|
Automatic lubricator |
|
Ishan |
Taiwan |
Reduction gear |
/ |
self-made |
|
bearing |
NSK |
Japan |
|
Chip conveyor |
Dry Crown |
Dongguang |
|
Index |
Yantai Global |
(Non standard accessories, selected by the user) |
The suppliers of supporting parts are mainly imported first-class or domestically produced first-class brands.