Hubei Mingcheng Precision Machinery Co., Ltd
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NCK type precision CNC keyway machine tool
Adopting CNC technology, unique inner hole centering process, and special cutting principle
Product details

NCKType series precision CNC keyway machine tool

基本型.jpg自动分度型.jpg带半开放式夹持机构和排屑机构.jpg

Basic automatic indexing type with semi open clamping and chip removal mechanism type

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NCK Physical picture of CNC keyway machine tool

This machine tool has completely changed the old-fashioned lathe and internal lathe The concept of machining inner hole keyways with a planer combines the advantages of insertion, pulling, and planing The design is innovative and adopts CNC technology, unique inner hole centering process, and special feed principle. Its processing speed and accuracy are incomparable to traditional methods. It has good processing accuracy and fast speed, and can replace the through hole groove and non through groove of long and ultra long hole workpieces processed by slotting machines, internal lathes, and wire cutting machines.

At present, its excellent performance has been verified by users, and customers generally reflect that the machine tool has high precision, high efficiency, and is convenient and practical; Its overall performance has approached or reached that of German key slot machine tools; Some technical indicators, such as the machining length of the inner hole groove, have exceeded that of German keyway machine tools.

This machine tool is carefully designed, with a reasonable layout, compact structure, beautiful appearance, easy maintenance, and high degree of automation; Economical and practical, it is the best choice for processing high-quality, difficult, complex, precision long inner hole slots and ultra long inner hole slots Even the final equipment selection.

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1、 Composition of Machine Tool

1)Bed and base(2)Pulling knife system(3)Cutting system(4)Servo control system

5)Cutting oil cooling circulation system(6)Automatic centralized lubrication system(7)Chip removal system(8)Accessories and accessories

Main attachments and supporting parts table

1

Guide column group

Determine the number of sets based on the aperture range of different workpieces

2

Knife bar group

Determine the number of sets based on guide column groups with different outer diameters

3

Keyway Pulling Blade

Each blade assembly comes with three blades (imported blade material)

4

Pan fixture

Can adjust the different aperture sizes provided

5

Fixed fixture

Used for clamping fixed aperture workpieces

2、 Principles of Machine Tool Processing

1Precision ball screws are used for reciprocating and feed movements, and two ball screws are designed for reciprocating cutting and feed movements, which are distributed along the same straight line to perform vertical reciprocating cutting. The position design of the keyway machine with two ball screws allows forThe reciprocating cutting force always follows the centerline of the machine tool.

2The slide of the tool holder moves back and forth between two hard cylindrical guide rails on the machine tool, ensuring that the slide of the tool holder remains fast and stableHigh precision operation.

3The reciprocating axis and feed axis are controlled by integrated coding, eliminating the need for sensitive linear displacement measurement control systems The malfunction caused by it.

4Cutting oil is directly flushed and cooled onto the guide rod, single blade, and workpiece to be machined parts,Cooling and lubricating to reduce wear and tear, in order toEnsure machining accuracy,Improve production efficiency.

5During the cutting process, the work platform remains stationary and the tool moves downwards for cutting.

6Grinding, cutting, and chip removal can all be automatically completed.


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three Machine tool characteristics

1 Adopting special inner hole centering technology and cutting principle

2 workpieceEasy to find, convenient to clamp, and automatic feeding

3 Adopting single blade cutting, the tool is easy to use and maintain, Low cost of use

4 Adopting imported ball screw drive for reciprocating and feed motion, more precise than hydraulic machine tool motion

5 Using smart touch screen control, cutting speed, return speed, feed rate, and total feed amount can be pre-set

6 Adopting the world's advanced Siemens CNC system, with stable performance

7 High processing accuracy, fast speed, and high efficiency

8 Materials that can be processed before and after quenching

9 Energy saving up to60%. More environmentally friendly than hydraulic machine tools and saves hydraulic oil

10. Compact structure and small footprint

11Stable performance and long service life

12Easy to operate and maintain

13Compared with imported similar machine tools, machine tools have higher cost-effectiveness

4、 Processing purpose

1. Internal hole flat key keyway2. Internal splines with different tooth shapes3. Internal spiral oil groove and internal spiral gear

4. Spiral internal spline5. Conical internal spline6. Special profile

All of the above can be processed into through hole slots and non through slots

5、 Model of machine tool

specifications

NCK32

NCK50

NCK70

NCK100

NCK125

Keyway width(mm

3~32

3~50

3~70

3~100

6~125

Keyway length(mm

425

425/600/ 1000

600/750/1000

/3000

600/750/1000/3000

750/1200/1500

/3000

Aperture range(mm

φ10~130

φ10~230

φ10~500

φ10~500

φ20~500

Cutting speed(m/min

0~15

0~15

0~15

0~25

0~25

Return speed(m/min

0~20

0~20

0~20

0~25

0~25

Feed rate(mm

0.01~1.5

0.01~1.5

0.01~1.5

0.01~2.0

0.01~2.2

Maximum workpiece quality(kg

10000

15000

15000

20000

20000

6、 Main process and technical parametersTable 1

1

type name

NCKtype

2

Target audience

metal

3

Layout form

vertical

4

Installation form

Floor standing or tunnel type

5

Power Type

electric

6

axle number measure

Two axes (spiral groove for three or four axes)

7

Machine size

medium-sized

8

New and old products

brand-new

9

automaticity

automatic

10

Interface language

Chinese

11

Host working form

Single blade cutting (pull-down)

12

Is it in stock

deny

13

give birth to grounds

Mingcheng Machinery

14

control system

cnc

15

Machining accuracy

precise

16

hand over money designated time

120day

ToNCK70-1000Taking CNC Keyway Machine Tool as an Example Table 2

technical specifications

technical specifications

Parameter values

specifications

Specification

NCK70-1000

Keyway width

Keyway Width

3-70

Keyway length

Keyway Length

1000

Inner hole diameter of workpiece

Bore of Work Piece

500mm

Dimension of worktable

Dimension of Work Table

800×900mm

depth of cut

Feed rate

0.01~ 1mm/order

Cutting Speed

Cutting speed

0~15m/min

return speed

Return speed

0~20m/min

maximum load

Maximum Load

10000kg

broachACServo motor

Broach AC servo motor

7kw

broachACServo motor speed

Broach AC servo motor speed

2000perhaps3000r.p.m

feedACServo motor

Feed AC servo motor

700w

feedACServo motor speed

Feed AC servo speed

3000 r.p.m

Cutting hydraulic pump

Cutting Oil Pressure Pump

50w

Machine size

Machine Dimension(l×w×h)

1300×900×2440mm

Machine weight(make an appointment)

weight(approx)

5200kg

noise

Noise

≤85db

7、 Main accessory suppliers

Accessories

Specification and model

supplier

notes

Numerical Control System

808Dperhaps828D

Siemens

Germany

Communicate the main servo motor

7kw/11kw/

Siemens

Germany

Driver


Siemens

Germany

Communication small servo motor

Siemens

Siemens

Driver

Siemens

Siemens

Operation screen


Siemens

Germany

Handheld terminal


Siemens

Germany

Ball screw

TBI

Taiwan

linear guide rail

HIWIN

Taiwan

Timing belt


gates

America

Timing belt


gates

America

Electrical components


schneider

France

Automatic lubricator

Ishan

Taiwan

Reduction gear


/

self-made

bearing


NSK

Japan

Chip conveyor


Dry Crown

Dongguang

Index


Yantai Global

(Non standard accessories, selected by the user)

The suppliers of supporting parts are mainly imported first-class or domestically produced first-class brands.



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