Product Introduction
Product Introduction
This solution is a gas chromatography solution specially designed by Tate Instruments for the detection of residual ethylene oxide (EO) in disposable medical supplies. It is suitable for the detection of residual ethylene oxide in medical supplies such as respirators, medical masks, medical protective clothing, disposable sterilized rubber gloves, disposable sterilized infusion tubes, disposable sterilized syringes, disposable medical needles, etc. with protection levels of N90, N95, KN90, KN95, KN100, etc.
Disposable sterile syringe |
Disposable extracorporeal circulation blood route products |
Implantable drug delivery device |
Disposable leukocyte filter |
Disposable plasma bag |
Disposable hemostix |
the disposable Foley Catheters |
Disposable blood collection tube |
Disposable protective mask |
surgical mask |
Medical disposable protective clothing |
Soft tissue dilator |
Medical degreasing cotton |
Medical infusion set |
Medical blood transfusion device |
The role and hazards of ethylene oxide: Ethylene oxide is a highly efficient sterilizing agent with characteristics such as high sterilization efficiency, easy volatilization when heated, and is commonly used for sterilization and disinfection of disposable medical and health products. However, ethylene oxide is also a highly carcinogenic substance, and long-term exposure can cause harm to the human body. Therefore, it is necessary to strictly control the residual amount of ethylene oxide in medical and health products to ensure the personal safety of users.
In particular, the current epidemic prevention situation of COVID-19 is still serious. Medical masks and medical protective clothing have become important anti epidemic substances to fight against the epidemic. Many enterprises have begun to switch production of medical masks and medical protective clothing. However, the control level of the production process is different. Some medical masks produced by enterprises have the problem of excess ethylene oxide residue. The state has strict regulations on the amount of ethylene oxide residue in medical masks and protective clothing. Therefore, those masks with excess ethylene oxide are unqualified products and cannot enter the market. In order to control the quality of poor products, medical supplies manufacturing enterprises need professional testing equipment to conduct testing and analysis on their products.
Product Parameters
base stem or root of plants join number |
Instrument model |
GC2030Plus |
Main purpose |
Qualitative and quantitative analysis of organic compounds (inorganic gases) |
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Working environment requirement |
Temperature requirement: 15 ℃ -35 ℃ |
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Humidity requirement: 25% -80% | ||
Power requirements: AC220V ± 10%, 50Hz | ||
Power requirements |
2200W |
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External dimensions |
For every 1 ℃ change in ambient temperature, the temperature change in the column temperature chamber is less than 0.01 ℃ |
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weight |
Reduce from 350 to 50 ℃ ≤ 8 minutes (room temperature 25 ℃) |
host machine |
Temperature controlled zone |
6-way independent temperature control |
circuit design |
Adopting ARM embedded design and internal CAN mode, the temperature control adopts a high-frequency feedback mechanism of 1700 times per second, resulting in higher control accuracy |
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monitor |
7-inch color touch screen display, switching between Chinese and English, intelligent human-machine dialogue |
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injection port |
Can be equipped with 3 injectors (filled injection port, split/non split capillary injection port) |
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detector |
Up to 4 detectors (FID, TCD, FPD, ECD, NPD, PID) can be optionally selected |
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Auxiliary sampling device |
Optional injection valve, headspace sampler, thermal analysis sampler, automatic sampler, etc |
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Chromatography software |
Tetchrom ® The fully reverse control network chromatography workstation can automatically obtain the IP and MAC addresses of the chromatograph, and can achieve network self diagnosis. The instrument can be connected to the network to achieve remote software updates, firmware "one click updates" and other functions |
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Connection method |
Network port connection, can also choose analog output ports such as 485, and can achieve fast communication and connection of DCS online instruments through the MUDBAS (TCP/IP) protocol |
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Intelligent |
Equipped with automatic access to method files upon startup, self checking. When the chromatograph reaches the startup conditions, it automatically completes heating, ignition, preparation, automatic valve switching, sampling, post-processing, and uploads data results to the designated DCS, making it easy to meet project requirements for online monitoring |
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Method storage and method sequence |
The instrument has a large capacity storage card of 8GB inside, which can store a large number of chromatographic methods; The method sequence can be freely edited to determine different projects or to implement actions such as automatic shutdown after testing, reducing the need for manual and ineffective waiting |
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power-off protection |
The instrument adopts a power-off protection function, which automatically saves the set data at the moment of power failure, and can automatically heat up and ignite the instrument when it is powered on |
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automation |
Supporting 8 external events, each event independently completes the required parameter settings and execution |
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Quick function |
The instrument has quick testing functions such as one key preparation, one key cooling, one key operation, and one key ignition, greatly saving customers' ineffective waiting time |
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expand |
Designed with up to 4 input/output channels, it is easy to start the chromatograph or external events through external devices. Output modes: IO passive contacts or 24V output |
column box |
Temperature rise and fall |
Equipped with rapid heating and cooling functions |
oven temperature |
5 ℃ to 450 ℃ above room temperature (up to -50 ℃ when using liquid CO2 and -99 ℃ when using liquid nitrogen) |
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TPD |
21st level 21 platform |
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The maximum heating rate |
120℃ / min |
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Temperature setting accuracy |
0.1℃ |
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precision |
0.02℃ |
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Temperature Stability |
For every 1 ℃ change in ambient temperature, the temperature change in the column temperature chamber is less than 0.01 ℃ |
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Cooling rate |
Reduce from 350 to 50 ℃ ≤ 8 minutes (room temperature 25 ℃) |
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over temperature protection |
When the temperature inside the column temperature box is too high, activate the automatic protection function |
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Maximum running time |
9999.99 minutes |
advance appearance system interconnected system |
split/splitless Capillary column injection port |
Purpose: Used for injection into capillary chromatography columns, often used for trace impurity determination Temperature range of injection port: maximum temperature of 420 ℃, temperature rise set at 1 ℃ step |
inspect measure implement one first |
Hydrogen flame ionization detector (FID) |
Maximum operating temperature: 420 ℃ Method: Dual channel method Automatic ignition function: using military grade igniters, the ignition wire adopts a non exposed design, and the service life is 100 times that of conventional ignition wires, with a 10-year warranty Detection limit: 5.0 × 10-12G/s (n-hexadecane) Baseline noise: ≤ 2 × 10-14A Baseline drift: ≤ 1 × 10-13A/30 min (after the instrument stabilizes for 2 hours) Dynamic range: 107 |
colour table control make soft piece |
Tetchrom chromatography workstation |
Suitable for operating systems such as Win7 and Win10, it reads sampling data from CDF files that comply with A/A (American Society for Analysis) standards |
data acquisition |
A self-developed anti control network chromatography workstation that enables simultaneous acquisition and control of three channel data (software copyright certificate provided) |
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Rights Management |
Can achieve three-level permission management for operation and maintenance personnel, instrument users, and equipment administrators |
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data transmission |
By using Ethernet communication, the data throughput is faster and the bidirectional handshake frequency is higher. The chromatography system with completely independent intellectual property rights has a standard interface of MODBUS/TCP, which can be easily integrated with DCS |
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sensitivity |
1uV*s, Dynamic range: 220 |
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Network Communications |
Support wireless network communication connection |
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Unmanned function |
Support various functions required for automated online monitoring, such as automatic startup, automatic temperature rise, automatic ignition, automatic bridge current opening, automatic sample collection, automatic data processing, and automatic generation of data trend charts |
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automatic calibration |
For customized projects, automatic zeroing, calibration, calibration and other functions can be achieved, as well as scheduled calibration |
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system safety |
Fully supports FDA-21CFR Part 11 authentication (electronic signature, resume, user password), System Applicability Testing (SST), and System Authentication Tools (IQ/OQ) |
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Batch processing function |
The batch processing function enables the control of the instrument, automatic sampler sequence acquisition, automatic integration correction, and output report to be completed in one go, simplifying daily tedious analysis |
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data comparison |
Powerful post-processing functions, including spectrum comparison, recalibration, and data input and output, are all available. "Special Attention Online" can obtain analysis results online without waiting for the end of data collection |
Product Characteristics
1. New production process, redesigned the air supply path and internal structure inside the instrument, more reasonable component layout, reduced component signal interference, improved detection accuracy, and excellent stability and durability of the equipment.
2. Adopting a 7-inch color touch screen control and a professional chromatograph UI operation interface design, it intuitively reflects the internal temperature values of the injection port, column temperature box, and detector, as well as the values of each detector, and the running time. It has a one click cooling function, and users can set their own detection conditions, making it very convenient to use.
3. The instrument has excellent repeatability. Under the experimental conditions of using an automatic sampler for injection, the repeatability error of the instrument test can reach 2%, which is better than the 3% specified by the national standard.
4. The column temperature box adopts a six channel independent temperature control system, an automatic rear door opening system, a 21 stage 21 platform program temperature rise, fast temperature rise/fall speed, and a temperature control accuracy of 0.1 ℃, making the equipment capable of large-scale sample analysis.
5. The whole machine adopts modular design and can work in parallel with multiple processors. It includes 2 types of injection port modules (capillary column injection port and packed column injection port), 5 types of high-performance detector modules (FID, TCD, ECD, FPD, and NPD), and can be installed with multiple injection ports and detector modules according to customer requirements (customizable six way valve, ten way valve gas injector, top air injector, thermal analysis injector, cracking furnace injector, methane conversion furnace). It can support 3 sets of injection ports and 4 types of detectors, making it convenient for users to upgrade and modify in the later stage.
6. It can be directly connected to the computer and operated through the PC network version chromatography workstation software (supporting 253 units) to achieve program control of the instrument's injection port, column temperature box, and detector temperature rise and fall. Under the condition that the customer is equipped with an automatic injection valve (or automatic sampler), it is possible to achieve a series of testing processes such as unmanned instrument operation, automatic temperature rise and ignition of the instrument, automatic loading method, and automatic calculation of test results, meeting the requirements of online testing.
7. The Internet of Things chromatograph technology, with built-in IP protocol stack, can upload test data to the computer of the on-site laboratory, department heads and superior leaders through the corporate LAN or the Internet, so that each department can monitor the operation of the instrument and test results in real time. It can directly connect with the manufacturer through the Internet to realize remote diagnosis of gas chromatograph, remote program update, etc.
8. It can be integrated with automatic samplers produced by multiple domestic and foreign manufacturers, such as Shimadzu's AOC-20i and Italy's HTA company's HT series high-efficiency gas-phase liquid automatic sampler, to reduce instrument detection errors caused by human factors and improve instrument testing accuracy.
Software Interface
The PC network version chromatography workstation software can operate the instrument (supporting 253 units), realizing program control of the instrument's injection port, column temperature box, and detector temperature rise and fall. Under the condition that the customer is equipped with an automatic injection valve (or automatic sampler), it is possible to achieve a series of testing processes such as unmanned instrument operation, automatic heating and ignition of the instrument, automatic loading method, and automatic calculation of test results
Chromatogram peak chart