Features of Sida Glucose Syrup Equipment: No sewage discharge, using corn and crushed rice dry method to grind and extract corn germ and corn husk, convert glucose syrup and malt syrup through double enzyme hydrolysis, and convert into fruit syrup through triple enzyme hydrolysis.

24-hour consultation hotline Manager Zhang (mobile number is WeChat) Manager Zhang

Technology: The dry process is directly converted into various pure white and transparent syrups through dual enzyme and triple enzyme conversion. One set of equipment can produce three products: fruit glucose syrup, glucose syrup, and malt syrup. Dry direct conversion has no wastewater discharge and can obtain various protein containing by-products.

The complete set of mechanical equipment for corn and rice syrup production line features: no sewage discharge, using corn and crushed rice dry method to grind and extract corn germ and corn husk, convert glucose syrup and malt syrup through double enzyme hydrolysis, and convert into glucose syrup through triple enzyme hydrolysis.

Sida glucose syrup equipment

Features of Sida Glucose Syrup Equipment: No sewage discharge, using corn and crushed rice dry method to grind and extract corn germ and corn husk, convert glucose syrup and malt syrup through double enzyme hydrolysis, and convert into fruit syrup through triple enzyme hydrolysis.

The equipment for producing syrup can be of various sizes, including 3-5 tons, 10-20 tons, 30-50 tons, 50-100 tons, and 200-300 tons, all in one production line.

For example, corn can obtain 8-10% corn embryos during the dry extraction of bad buds, which can be sold to oil mills for 3600 yuan per ton. 2-3% of the peeled corn husks are sold directly to the feed factory at 1400 yuan per ton. Because corn husks contain a small amount of protein, what China needs more is that 3-4 kinds of products can be obtained during the processing of corn Rice noodles and sold on the market. Large, medium and small corn grits are common food on the table. Therefore, we use the leftovers from polishing corn grits during corn processing, that is, leftovers, to convert them into various syrups. During the process of converting the syrups, we need to filter them after jet liquefaction. Corn yellow powder, that is, protein powder, is filtered into cakes. This kind of corn powder contains 41% protein, with a yield of 15%. The above three by-products, germ, corn husk, and protein powder, can earn about 400 yuan per ton before selling the syrups.

For example, using crushed rice does not yield as much, only 15% protein powder can be obtained, and a profit of 200 yuan per ton of by-products sold.

Kaifeng Sida Agricultural Products Equipment Co., Ltd. is responsible for designing, installing, debugging, and training technical personnel. For factories weighing over 50 tons, our company can invest in technology and retain engineers to guide production.

The syrup made from starch as raw material is called starch syrup, which is a colorless, transparent, viscous liquid processed from starch hydrolysis and decolorization. It has a soft sweet taste and is easily absorbed by the human body. The main raw material for producing syrup in traditional industry is sucrose, but the source of raw materials is limited. The improvement of the production process of starch syrup provides more choices for sugar in the food industry. The raw material for producing starch syrup is starch, and any crop containing starch, such as corn, rice, cassava, potatoes, etc., can be used to produce syrup.

The following are the main processes and equipment for producing syrup using starch as raw material:

1. Slurry mixing: Add appropriate water and starch to the slurry mixing tank, add a certain amount of enzyme preparation, maintain a certain temperature, and wait for the material to undergo physical reaction. The use of enzymes here is specific, and amylase and fungal enzymes are used to produce glucose and maltose.

2. Jet liquefaction: After a specific reaction time, the material is injected into a jet liquefaction tank, and then under the action of enzyme preparation, it is sprayed at high temperature to convert starch into sugar solution.

3. Saccharification: After being sprayed and liquefied, the sugar solution is poured into a saccharification tank, and specific saccharification enzymes are added. The saccharification reaction is carried out at a specific temperature and time until the glucose reaches the desired DE value.

4. Discoloration: Add a certain amount of activated carbon to the decolorization tank, maintain a specific temperature, and start the decolorization reaction. Generally, two decolorizations are required to make the glucose transparent.

5. Decarbonization: Glucose solution mixed with activated carbon is extruded through a plate and frame filter press to obtain colorless and transparent glucose syrup.

6. Ion exchange: Pure glucose enters the ion exchange column, and resin is used to adsorb other ions and impurities contained in the sugar solution, resulting in edible glucose syrup.

7. Evaporation: After the glucose syrup enters the triple effect evaporator, excess water is instantly discharged to increase the concentration of the syrup; If higher concentration is required, a single effect evaporator is needed to control the concentration.

8. Finished product storage: Store finished syrup to maintain syrup concentration and facilitate production and transportation.

Starch syrup is widely used in food and beverages, and sugar is also an indispensable source of energy for humans. Starch syrup has abundant raw materials, promising market prospects, and mature production processes. Welcome to leave a message by phone.

Kaifeng Sida Agricultural Products Equipment Co., Ltd. is responsible for designing, installing, debugging, and training technical personnel.

Sida glucose syrup equipment

3D diagram of syrup process

Need to understand the production line equipment for corn, fruit grapes, and crushed rice syrup; Friends of sweet potato starch processing equipment, potato starch processing equipment, cassava starch processing equipment, kudzu root starch processing equipment, and banana taro starch processing equipment can contact our technical team,24-hour consultation hotline Manager Zhang (mobile number is WeChat) Manager Zhang