Overview of MT-HTP High Temperature Magnetic Pump
MT-HTP type high-temperature magnetic drive centrifugal pump (referred to as high-temperature magnetic pump). The main feature of a high-temperature magnetic pump is that when the outer magnetic steel of the magnetic actuator rotates, the magnetic field lines pass through the gap and isolation sleeve and act on the inner magnetic steel, causing the pump shaft to rotate synchronously with the motor and transmitting torque without contact. At the power input end of the pump shaft, due to the liquid being enclosed in a stationary isolation sleeve without a dynamic seal, the inevitable phenomena of running, emitting, dripping, and leaking in the petrochemical industry are eliminated, and there is no leakage at all. This type of magnetic pump is suitable for transporting toxic, harmful, flammable, explosive, and valuable liquid media, and is an ideal pump for creating leak free, pollution-free civilized workshops and factories.
MT-HTP High Temperature Magnetic Pump Applicable Scope
MT-HTP magnetic pumps are suitable for industries such as petroleum, chemical, pharmaceutical, electroplating, environmental protection, food, film and television printing, water treatment, and national defense. It is an ideal equipment for transporting flammable, explosive, volatile, toxic, valuable, and various corrosive liquids.
Working conditions of MT-HTP high-temperature magnetic pump
The MT-HTP series magnetic pump is mainly made of Class II and III metal materials for its overcurrent components, and can also be equipped with non-metallic lining or thermosetting plastics. These pumps are collectively referred to as metal magnetic pumps and are suitable for transporting liquids with a suction pressure greater than its vaporization pressure of 0.1MPa, a large outlet pressure of 4.0MPa, a temperature not exceeding 350 ℃, a density not exceeding 1600kg/m3, and a viscosity not exceeding 30 × 10-6m2/S, without ferromagnetic particles and fibers.
MT-HTP High Temperature Magnetic Pump Model Meaning
Performance Range of MT-HTP High Temperature Magnetic Pump (Based on Rated Point Performance)
Flow rate: 3.2-100m3/h
Lift: 15-80m
Temperature: -45~350 ℃
Pump suction diameter: 32-100mm
Speed: 2850-2900r/min
Power: 1.1-55kW
MT-HTP High Temperature Magnetic Pump Structure Diagram
Serial Number | Part name | material | Serial Number | Part name | material |
1 | pump body | Stainless steel ZGCr18Ni9 | 8 | Bearing body | Stainless steel ZG1Cr18Ni9 |
2 | retaining ring | Stainless steel 1Cr18Ni9Ti | 9 | bearing | Carbon graphite M120P |
3 | impeller | Stainless steel ZG1Cr18Ni9 | 10 | Spacer Sleeve | Stainless steel 1Cr18Ni9Ti |
4 | Thrust ring | Hard alloy YG8 | 11 | Internal magnetic steel assembly | Samarium cobalt magnetic steel composite components |
5 | sealing ring | Polytetrafluoroethylene F4 | 12 | External magnetic steel assembly | Samarium cobalt magnetic steel composite components |
6 | cooling system | Stainless steel composite components | 13 | Cooling connection frame | Casting HT200 |
7 | Pump shaft | Stainless steel 1Cr18Ni9Ti |
Performance parameters of MT-HTP high-temperature magnetic pump
Model number | Caliber (mm) | Flow rate (m3/h) | Head lift (m) |
Motor power (kW) | voltage (V) |
material | |
Import | Export | ||||||
MT-HTP32-25-115 | 32 | 25 | 6.6 | 15 | 1.1 | 380 | without rust steel |
MT-HTP32-20-125 | 32 | 20 | 3.2 | 20 | 1.1 | 380 | |
MT-HTP 32-20-160 | 32 | 20 | 3.2 | 32 | 1.5 | 380 | |
MT-HTP 40-25-125 | 40 | 25 | 6.3 | 20 | 2.2 | 380 | |
MT-HTP 40-25-160 | 40 | 25 | 6.3 | 32 | 3 | 380 | |
MT-HTP 40-25-200 | 40 | 25 | 6.3 | 50 | 5.5 | 380 | |
MT-HTP 50-32-125 | 50 | 32 | 12.5 | 20 | 3 | 380 | |
MT-HTP 50-32-160 | 50 | 32 | 12.5 | 32 | 4 | 380 | |
MT-HTP 50-32-200 | 50 | 32 | 12.5 | 50 | 7.5 | 380 | |
MT-HTP 50-32-250 | 50 | 32 | 12.5 | 80 | 18.5 | 380 | |
MT-HTP 65-50-125 | 65 | 50 | 25 | 20 | 4 | 380 | |
MT-HTP 65-50-160 | 65 | 50 | 25 | 32 | 7.5 | 380 | |
MT-HTP 65-40-200 | 65 | 40 | 25 | 50 | 15 | 380 | |
MT-HTP 65-40-250 | 65 | 40 | 25 | 80 | 18.5 | 380 | |
MT-HTP 80-65-125 | 80 | 65 | 50 | 20 | 7.5 | 380 | |
MT-HTP 80-65-160 | 80 | 65 | 50 | 32 | 15 | 380 | |
MT-HTP 80-50-200 | 80 | 50 | 50 | 50 | 18.5 | 380 | |
MT-HTP 80-50-250 | 80 | 50 | 50 | 80 | 37 | 380 | |
MT-HTP 100-80-125 | 100 | 80 | 100 | 20 | 15 | 380 | |
MT-HTP 100-80-160 | 100 | 80 | 100 | 32 | 18.5 | 380 | |
MT-HTP 100-65-200 | 100 | 65 | 100 | 50 | 37 | 380 | |
MT-HTP 100-65-250 | 100 | 65 | 100 | 80 | 55 | 380 | |
Note: Each model can be equipped with an explosion-proof motor |
Installation dimensions of MT-HTP high-temperature magnetic pump
model | A | B | C | D | E | F | G | L | H1 | H2 | H3 | φ |
MT-HTP32-20-125 | 140 | 270 | 270 | 250 | 290 | 67.5 | 145 | 898 | 60 | 175 | 290 | 12 |
MT-HTP32-20-160 | 140 | 273 | 270 | 250 | 290 | 67.5 | 155 | 918 | 60 | 175 | 335 | 12 |
MT-HTP40-25-105 | 140 | 270 | 270 | 250 | 290 | 65 | 155 | 918 | 60 | 175 | 250 | 12 |
MT-HTP40-25-125 | 140 | 270 | 270 | 250 | 290 | 65 | 155 | 918 | 60 | 175 | 290 | 12 |
MT-HTP40-25-160 | 170 | 157 | 580 | 350 | 390 | 80 | 190 | 1342 | 80 | 217 | 380 | 19 |
MT-HTP40-25-200 | 170 | 157 | 645 | 380 | 420 | 80 | 210 | 1497 | 80 | 250 | 430 | 19 |
MT-HTP50-32-160 | 170 | 162 | 580 | 350 | 390 | 80 | 190 | 1342 | 80 | 217 | 380 | 19 |
MT-HTP50-32-200 | 170 | 157 | 645 | 380 | 420 | 80 | 210 | 1537 | 80 | 250 | 430 | 19 |
MT-HTP50-32-250 | 275 | 265 | 840 | 490 | 560 | 100 | 255 | 1927 | 90 | 280 | 505 | 24 |
MT-HTP65-50-160 | 170 | 157 | 645 | 380 | 420 | 120 | 210 | 1537 | 80 | 235 | 455 | 19 |
MT-HTP65-40-200 | 275 | 165 | 840 | 490 | 560 | 100 | 210 | 1893 | 90 | 260 | 440 | 19 |
MT-HTP65-40-250 | 275 | 265 | 840 | 490 | 560 | 100 | 285 | 1927 | 90 | 270 | 505 | 24 |
MT-HTP80-65-160 | 275 | 265 | 840 | 490 | 560 | 100 | 255 | 1893 | 90 | 260 | 440 | 24 |
MT-HTP80-50-200 | 275 | 265 | 840 | 490 | 560 | 100 | 255 | 1927 | 90 | 260 | 460 | 24 |
MT-HTP80-50-250 | 275 | 258 | 870 | 490 | 560 | 125 | 285 | 1998 | 90 | 280 | 525 | 24 |
MT-HTP100-80-125 | 275 | 258 | 840 | 490 | 560 | 100 | 255 | 1893 | 90 | 250 | 430 | 19 |
MT-HTP100-80-160 | 275 | 275 | 840 | 490 | 560 | 100 | 255 | 1927 | 90 | 260 | 460 | 24 |
MT-HTP100-65-200 | 300 | 300 | 930 | 550 | 610 | 100 | 305 | 2140 | 100 | 280 | 505 | 24 |
MT-HTP100-65-250 | 300 | 300 | 1080 | 550 | 610 | 125 | 335 | 2300 | 100 | 300 | 650 | 28 |
Malfunctions and Discharge Methods of MT-HTP High Temperature Magnetic Pump
Fault phenomenon | cause analysis | Troubleshooting |
The pump is not producing water | 1. Reverse rotation of water pump 2. Air leakage in the inlet pipe 3. Insufficient water storage in the pump chamber 4. Voltage too high, coupling slips during startup 5. The suction distance is too high 6. The valve is not open |
1. Adjust the direction of motor rotation 2. Eliminate air leakage 3. Increase water storage capacity 4. Adjust voltage 5. Lower the installation position of the pump 6. Correct or change the valve |
Insufficient traffic | 1. Suction pipe diameter size or blockage 2. Impeller channel blockage 3. Head too high 4. Insufficient rotational speed |
1. Replace or clean the inlet pipe 2. Clean the impeller 3. Turn up the outlet valve 4. Restore rated speed |
Low head | 1. Excessive traffic 2. The speed is too low |
1. Turn down the outlet valve 2. Restore rated speed |
The shower noise is too loud | 1. The pump shaft is severely worn 2. Severe wear of bearings 3. External magnetic steel or internal magnetic steel in contact with the isolation sleeve 4. Grinding of sealing ring and impeller 5. Wear of rolling bearings inside the cooling box |
1. Replace the pump shaft 2. Replace bearings 3. Dismantle the pump head and reassemble it 4. Replace the thrust ring and sealing ring 5. Replace rolling bearings |
Leakage of liquid | 1. O-ring damaged | 1. Replace the O-ring seal |
Precautions for using MT-HTP high-temperature magnetic pump
1. Due to the fact that the cooling and lubrication of magnetic pump bearings rely on the medium being transported, it is absolutely forbidden to operate them in idle mode, while also avoiding the possibility of spatiotemporal rotation caused by power outages and restarts during operation.
2. If the conveyed medium contains solid particles, a filter screen should be added to the pump inlet; if it contains ferromagnetic particles, a magnetic filter should be added.
3. The ambient temperature of the pump during use should be less than 40 ℃, and the temperature rise of the motor should not exceed 75 ℃.
4. The conveyed medium and its temperature should be within the allowable range of the pump material (see attached table for details). The operating temperature of engineering plastic pumps is less than 60 ℃, the operating temperature of metal pumps is less than 100 ℃, the conveying suction pressure is not more than 0.2mpa, the high working pressure is 1.6mpa, the density is not more than 1600kg/m3, and the particle size is not more than 30 × 10-6m2/s, which is a liquid without hard particles and fibers.
5. For media that are prone to precipitation and crystallization during transportation, they should be cleaned promptly after use to drain the accumulated liquid in the pump.
6. After running the pump for 1500 hours, the wear of the bearings and end face moving rings should be disassembled and inspected, and vulnerable parts that are no longer suitable for use should be replaced.
7. The magnetic couplings inside and outside the pump are made of high-performance permanent magnet materials, which may pose potential hazards to the following components. Please keep the following components at a distance from this series of pumps. Such as pacemakers, credit cards and other magnetic cards, calculators, computer disks, watches, etc.