The metal sheet is leveled by multiple sets of roller rolling with a leveling machine to achieve a leveling effect. The quadruple high-precision leveling machine adopts a four fold roller structure consisting of upper and lower rows of leveling work rollers and supporting bearings (wheels) with supporting rollers installed between them; The force distribution of the leveling roller is uniform, the structural rigidity is good, the bending deformation of the work roller is small, the leveling accuracy is high, and the harmonic attenuation of the stroke is used for straightening. It fundamentally solves the common problems of unevenness, roller imprint, workpiece collapse angle, sickle bending, etc. in ordinary leveling, improves the correction accuracy of the board, has a wide range of applications, and does not leave roller pressure marks on the material surface, resulting in high correction accuracy.
Composition of Precision Plate Leveling Machine Mechanism:
The system consists of a frame, leveling machine wall panels, leveling rollers, support rollers, synchronous gearbox, universal joints, motor reducers, adjustable elevators, control systems, and auxiliary feeding and unloading rollers.
1. 1300 wide steel plate leveling machineFor the quadruple high-precision sheet material precision leveling machine,suitableThickness 0.05-6.0mmHigh precision roller leveling for metal circular, sheet, and strip materials;
2. This series of leveling machines is a multi roll precision leveling machine, with 13 units of ¢ 50mm. The leveling rollers are arranged in a top 6 (movable) and bottom 7 (movable) configuration;
3. There is one set of upper and lower rollers evenly distributed in the middle, and the gap is adjusted before leaving the factory. Customers do not need to adjust it. The support roller is composed of multiple roller bearings arranged in parallel, with high precision and the ability to withstand large forces.
4. Synchronous gearbox: The wall panel of the synchronous gearbox is made of 45 # steel quenched and tempered and processed by CNC computer gong. The gears are made of high-quality alloy steel 40Crmo quenched and tempered and processed, with a surface hardness of 55 º or above after high-frequency treatment. The surface is ground and then blackened. There are multiple gears synchronously transmitted, extending 13 power connectors.
5. Universal joint: used for universal transmission, connected between the gearbox and the drum to achieve power transmission, allowing all 13 drums to rotate synchronously as power rollers.
6. Motor reducer: The leveling motor is equipped with a 7.5KW motor and a 1:59 cycloidal pinwheel reducer, which directly drives the synchronous gearbox for transmission. Cycloid pinwheel reducer has high efficiency and stability, with surface output, small backlash and backlash.
7. Adjust the elevator: Adjusting the elevator mainly controls the lifting of the upper drum, adjusts the leveling gap to control the leveling effect. Composed of four 2.5T worm gear elevators, the hand wheel controls the lifting and leveling effect of the elevators in both forward and reverse directions. There are 4 compression springs installed at the top to eliminate the clearance between the worm gear and worm, achieving precise adjustment effect.
8. Transmission mode: This model adopts imported Japanese sealed bearings for rotation, with bearings equipped with dust covers and sealing rings.
9. Control system: This machine uses a Delta inverter to control the operating speed, which can be manually adjusted with a knob. The main control system is centralized in an electrical control box, which is hung on the side of the machine for easy operation. The operation panel is simple and easy to understand, making it easy to operate. Install emergency stop switches in prominent positions at the four corners of the machine to ensure safe operation!
10. Auxiliary tray for incoming and outgoing materials: The rollers are processed from thick walled stainless steel, and auxiliary stainless steel trays are installed at the outlets for easy handling of incoming and outgoing sheet products;
1. Material width | 50-1300mm |
2. Material thickness | 0.05-6.0mm |
3. Leveling motor | 7.5 KW |
4. Reducer | 1:59 |
5. Leveling drum | ¢ 50mm * 13 pieces |
6. Roller arrangement | Leveling drum with 6 (movable) on top and 7 (movable) on bottom |
7. Press down on the upper drum | 4 handwheels control 4 2.5T worm gear elevators for downward pressure and upward movement |
8. Roller down stroke | 0-50mm |
9. Leveling adjustment | Four handwheels control the lifting and leveling effect of the upper drum |
10. Adjustment quantity reference | 4 precision digital dial gauges reference |
11. Leveling speed | 0-12m/min |
12. Speed adjustment | Variable frequency speed regulation, manual control of operating speed |
13. Inverter power | 7.5 KW |
14. Machine color | Body white+red whole body paint |
15. Working voltage | AC three-phase 380V |
Before leveling and after leveling