Application areas:Infusion bottles, infusion bags, soy milk bottles/medicine bottles, oil pots, wine pots/chemical barrels, daily chemical containers

Related applications:PP hollow, PE hollow, PP hard plastic, PE hard plastic, polyolefin blow molding, vacuum forming, compression molding, and drawing plastics

1、 Related videos:

To be added

2、 Overall situation of the entire line:

Sources of this type of plastic - Crushing&Cleaning&Semi finished Products - Material Sorting - Granulation&Finished Products

Schematic diagram of equipment combination for the entire section

3、 Project Overview:

Plastic bottles (milk bottles, medical bottles, daily chemical containers, etc.), cans, pots, buckets, and other container materials, collectively referred to as hollow container materials, have the characteristics of new materials, high purity, large thickness, and high recycling value. Most of them are single new materials or even imported materials. At the same time, it also has the characteristics of different shapes and large volumes. The crushing, cleaning, and granulation of such materials have certain peculiarities, especially for infusion bottles and bags in the medical field; Chemical barrels (commonly known as large and small blue barrels) in the industrial sector, as well as daily chemical bottles, pots, barrels, and cans in the civilian sector, are more representative. China's production and consumption of these materials, as well as the amount of scrap and recycling, are among the top in the world.

On the other hand, a large number of civilian plastic pots, plastic buckets, plastic tables and chairs, plastic frames, plastic boxes, plastic trays, washing machine liners and other containers, as well as various types of plastic toys, as low value consumables, have a faster scrap cycle. However, plastic accounts for up to 90% of such products, most of which are made up of pure plastic components, with a wider variety of types and larger quantities.

China has gradually established a scientific and large-scale recycling system for the above-mentioned materials. The basic process and equipment are constantly improving. For materials containing chemical residues and oil, they are first treated to become ordinary solid waste through standardized pre-treatment. Then, they are classified and crushed, subjected to strong friction, cleaned, dehydrated, dried, or combined with wind selection, color selection, material sorting and other processes to remove labels and adhesive components, as well as special components such as rubber bottle stoppers. Finally, high-purity semi-finished products are obtained, which are then regenerated, granulated or modified into secondary raw materials and put into circular use, effectively saving petroleum resources, fully turning waste into treasure, and achieving resource maximization. This has become a common practice in the industry and even globally.

This plan aims to design and develop a complete set of process equipment for the components, physical and chemical properties, and key difficulties of the above-mentioned categories of waste plastics: from various forms of large-diameter shredding, crushing, cleaning, dehydration, and drying in the front stage, combined with different forms of sorting, to deep precision processing such as granulation and modification in the rear stage, as well as peripheral environmental protection supporting facilities and equipment, all with mature experience, years of technical accumulation, and advanced equipment. Our company can undertake one-stop services from design planning to manufacturing supply, installation and commissioning.

Develop a plan based on the scale of recycling, scientifically establish processes and procedures, optimize the combination and rational configuration of equipment at all levels, especially specialized equipment, while introducing advanced environmental protection, energy-saving, and wear-resistant alloy technologies from both domestic and foreign sources, combined with multi-level frequency conversion control; The granulation equipment is equipped with wear-resistant alloy technology, quantitative feeding and eccentric feeding technology, multi-stage multi-mode mesh filtration technology, and bidirectional temperature control technology, making the entire line highly automated, effective in cleaning, high-yield, adaptable, valuable for particle recycling, and environmentally friendly.

Traditional small workshop recycling and processing plants, due to outdated equipment, rudimentary process facilities, low equipment service life, substandard output and quality, and high actual operating costs, have resulted in low efficiency. In addition, the failure to meet energy conservation and environmental protection standards has led to the inevitable trend of large-scale shutdowns, which has given rise to new types of renewable resource companies participating in industry upgrading and restructuring. Their starting point is high, and "specialization, automation, scale, standardization, and environmental protection" are the foundation of their foundation,Practical, energy-saving, and environmentally friendlyIt is the path of sustainable development.

As a brand equipment, Huanbao Plastic Machinery has been continuously improved and upgraded after more than 20 years of use, and its process, technology, and services have become increasingly perfect——20 years of professional development, one-stop full line supporting facilitiesOur professional service team can provide systematic solutions to factory management problems for users based on the actual situation of their existing or upcoming factories. In addition to providing project approval and environmental impact assessment support, we can also provide survey, planning, design, and standard drawings for projects such as water, electricity, ditches, pipes, channels, pools, covers, valves, warehouses, rooms, platforms, areas, and locations according to local conditions, in order to better meet the new requirements of the country for renewable resources and circular industries, which is highly welcomed by users from various professions.

Due to the modular assembly of each unit in the production line and the flexible adjustment of the entire equipment according to the actual situation of users, functions such as secondary crushing cleaning, multi-stage friction cleaning, metal separation, impurity separation, specific gravity separation, dehydration, drying, material sorting, color sorting, etc. can be achieved. According to user requirements, the automation level of the entire line can be adjusted (such as upgrading the central control system and various levels of monitoring and sensing systems to achieve secondary control, digital control, program control, human-computer interaction control, remote control, etc.).

The core technology and equipment of this plan are designed, developed, and manufactured by Sichuan (Dahuanyu) Huanbao Machinery Manufacturing Co., Ltd./Chengdu Dahuanyu Technology Development Co., Ltd. based on the principle of "one household, one case, professional matching", and have formal and legal qualifications. Please recognize the registered trademark of "Huanbao" for cooperation.

4、 Project reality:

Medical waste plastic

Civilian waste plastic

Chemical drum plastic basket

Daily plastic waste

Complete equipment shipment

On site debugging and installation

On site production and operation

Raw material cleaning and sorting

Complete set of environmentally friendly granulation