Stronger software, stronger functionality

Comprehensive control, comprehensive visualization

Calculation of minimum temperature, maximum temperature, average temperature, brick thickness, and brick lining thickness for an unlimited number of points, lines, surfaces, and kiln sections

Comprehensive visualization analysis of rotary kiln temperature

feature

Temperature measurement range: -20~120 ° C, 0~500 ° C

• Spectral range 8-14 μ m

• Pixel: optional 160x120, 380x288, 640x480

Error: 2% measurement value, resolution: 0.08 ° C

High temperature resistant IP65 infrared thermal imager housing (including water cooling and blowing air)

• Electric focusing

• (Gigabit) Ethernet real-time data communication

IP65 thermal imager on-site junction box 400mmx300mmx120mm

2 electrical isolation trigger inputs, 2 electrical isolation alarm outputs

Exquisite and intuitive temperature monitoring and analysis software for rotary kiln skin

Function description and application

IRT KilnMonitor ® The infrared scanning temperature measurement system is a solution for infrared temperature measurement of rotary kilns in industries such as cement production, lime production, ceramics, mineral wool, steel, zinc recycling, and waste incineration. It can work in harsh working conditions and environments and is used for real-time temperature data acquisition, monitoring, processing, tracking, and control of rotary kilns. This system can monitor not only one rotary kiln, but also multiple rotary kilns simultaneously.

According to the selected field of view, install the core component of the system, the infrared thermal imager, at an appropriate position at a certain distance from the rotary kiln, and then transmit the measured infrared temperature and images in real time to the computer in the central control room.

System composition:

PYROVIEW infrared thermal imager control module, real-time temperature acquisition of rotary kiln

Input/output control module

Visualization module for rotary kiln (2D and 3D)

Thermal imaging analysis module

Historical storage module

Main functions of the system:

Can control several rotary kilns simultaneously;

Calculate the thickness of refractory bricks and brick lining based on actual shell temperature and historical records;

Hot spot tracking: If a hot spot is found in the thermal image of the kiln body, it means that the rotary kiln shell also has a corresponding hot spot. The hotspot image can be scaled, and the trend chart of the hotspot is correlated with the increase of temperature. The external blower can aim at hotspots and is controlled by system software;

Worst case thermal image: displays the highest temperature of the rotary kiln shell within a certain period of time

Alarm: Screen alarm display, buzzer alarm, external hardware alarm, OPC alarm

Historical records: Rotary kiln status (thermal image, refractory brick and brick lining thickness, alarm status)

Optional: LAN client server mode

Optional: Rotary kiln slip monitoring

2D thermal image analysis: point, kiln section, interval analysis (temperature, position, brick thickness, lining thickness), kiln section/interval/line/surface analysis (minimum/maximum/average temperature), no quantity limit

Historical record reference: Call the rotary kiln status history and display it on the screen as a reference for shell temperature and envelope curve, or as a difference image between the current thermal image and the historical thermal image

Software features

-Real time temperature data acquisition, scanning and control module for infrared thermal imager

-Input/output control module

-Visualization module for rotary kiln (2D and 3D thermal images)

-Thermal imaging analysis module, historical record module

-Calculation of brick lining thickness and ring coating thickness

-Trend Layout Discovering Hotspots

-Sound alarm output on monitor, through external hardware, as OPC alarm

-The status of the rotary kiln is stored in the database for a long time

-Wheel slip control