High temperature and high pressure steam automaticCharacteristics of the cleaning machine:
1. The high-temperature and high-pressure saturated steam cleaning method is simple and effective, and can achieve high cleanliness cleaning;
2. Strong ability to remove oil, grease, dust, and stubborn stains;
3. Especially effective for parts with complex shapes, blind holes, and narrow slits;
4. Cooperate with rotary cleaning and fixed-point positioning cleaning to achieve automated batch cleaning;
5. Suitable fixtures and jigs can be designed according to the shape of the parts;
6. No need for additional drying equipment, fast drying without leaving water stains;
7. The whole machine is a sealed structure with no steam leakage, ensuring safety;
8. Adopting PLC program control, touch screen human-machine interface, automatically completing the cleaning process;
9. No need for cleaning agents, environmentally friendly with zero emissions.

Overview of saturated steam:
Saturated steam refers to steam in a saturated state (pressure 10 bar, temperature: 180 ° C), which is caused by the thermal motion phenomenon between gas molecules. When a liquid evaporates in a limited enclosed space,Liquid molecules enter the upper space through the liquid surface and become vapor molecules. Due to the turbulent thermal motion of steam molecules, they collide with each other and collide with the container wall and liquid surfaceWhen colliding, some molecules are attracted by liquid molecules and return to the liquid to become liquid molecules. At the beginning of evaporation, the number of molecules entering the space is greater than the number of molecules returning to the liquid. As evaporation progressesContinuing, the density of vapor molecules in space continues to increase, resulting in an increase in the number of molecules returning to the liquid. When the number of molecules entering space per unit time is equal to the number of molecules returning to the liquid,The evaporation and condensation are in a state of dynamic equilibrium. Although evaporation and condensation are still ongoing, the density of vapor molecules in space no longer increases. This state is called saturation. Liquid in saturated stateIt is called a saturated liquid, and its corresponding vapor is saturated vapor, but initially it is only wet saturated vapor, and it becomes dry saturated vapor only after the moisture in the vapor has completely evaporated. The saturated steam temperature and pressure have a corresponding relationship,Given a saturated steam temperature of 180 ℃, the pressure must be 1MPa.

Principle of saturated steam cleaning:
Saturated steam cleaning is the use of high temperature and external high pressure of saturated steam to clean the oil film, oil stains, and dirt on the surface of parts. Saturated steam at 10 atmospheres and 180 ℃ does not require the use of solventsOr harmful chemical detergents can degrade any stubborn oil stains and vaporize them. And this saturated steam itself can strip and remove oil stains and residues.
Saturated steam can be combined with any biodegradable descaling agent to clean, remove oil stains, form protective films, and phosphating any form of surface and mechanical parts. Saturated steam cleaning is suitable for machineryIndustries such as hardware, cold (hot) processing, electronics, food, transportation (aerospace, trains, automobiles, ships), etc. The maximum water consumption per hour for saturated steam cleaning is 50 liters (taking a 36KW equipment as an example), andAnd saturated steam is a pure dry gas, which keeps the cleaned surface dry without any water stains remaining, and the cleaned surface will not rust. Under the action of high temperature and high pressure, saturated steam can self clean on the surface being cleanedCapture and dissolve tiny oil stains and dirt particles, and vaporize them to achieve high cleanliness requirements for cleaning the surface of the workpiece. In addition, saturated steam cleaning also has the ability to clean machine tools and metal workpiece tablesThe functions of substances such as surface rust, oxide scale, and oil glue.

The global environmental action is on the rise, and legislation related to environmental pollution will impose sustained pressure on industrial emissionsMore stringent regulations. Saturated steam cleaning completely eliminates the drawbacks of traditional cleaning operations. It is an emerging cleaning method that integrates water conservation, cleanliness, efficiency, convenience, economy, safety, and environmental protectionIt is a revolution in the world cleaning industry.

Technical advantages of saturated steam cleaning machine:
Traditional cleaning equipment uses high-pressure water combined with various chemical solvents and cleaning agents for cleaning operations, which not only wastes a large amount of water, but also removes dirt and chemicalsQualitative sewage can cause serious pollution and damage to the surrounding environment, while using high-pressure saturated steam for cleaning operations requires very little water and does not require various chemical solvents, thus completely eradicating itThe drawbacks of traditional cleaning operations. So using high-pressure saturated steam for cleaning is a revolution in the world cleaning industry, which fully utilizes saturated steam to dissolve any stubborn oil under high temperature and pressure conditionsThe characteristic of scaling and vaporizing it, as well as the ability to cut into any small cracks and holes, peel off or remove oil stains and residues, meets the requirements of high efficiency, water conservation, environmental protection, ultra cleanliness, and drynessAnd stand out in the world cleaning industry.
(1) High definition cleanliness: After cleaning, the cleanliness of the workpiece leads the industry standard;
(2) Water saving: The 36Kw equipment consumes only 50L/h of water to clean any surface.
(3) Cleanliness: Saturated steam is gaseous and can automatically capture and dissolve tiny oil stains and dirt particles on the cleaned surface under high temperature and pressure, and vaporize and evaporate them. Scientific experiments have proven that highHigh pressure saturated steam can degrade all oils and fats currently used in industry, therefore, surfaces cleaned with saturated steam can achieve ultra clean conditions.
(4) Environmental protection: The sheet or block shaped dirt residue removed from the surface during the cleaning process can be automatically recovered by the recycling device while cleaning, without the discharge or generation of sewage and harmful chemicalsThe workers involved in the cleaning operation and the surrounding environment are free from any harm or pollution, fully meeting the environmental protection requirements of the environmental management system standards.
(5) Safety: Because saturated steam is a substitute for air, it is very safe to use. Proper use can clean electrical components and integrated circuit boards without causing damage. The cleaning machine is equipped with several protective measures:Electronic protection, pressure protection, etc. The voltage of the operating handle is set to 24V, ensuring the safety of the operator.
(6) Economy: a. Compared with traditional high-pressure water cleaning methods, it greatly reduces water consumption, thereby reducing wastewater, waste treatment, and discharge costs. The surface being cleaned during the cleaning process is always dryThis eliminates the need for drying the workpiece after cleaning.
(7) Passivation: A combination of saturated steam and biodegradable cleaning agents mixed with passivating substances can passivate the metal surface during cleaning, forming a complete and uniform protective layer to prevent it from being cleanedThe washed metal surface oxidizes again.
(8) Phosphating: After cleaning the surface of the workpiece, use saturated steam as a carrier to perform phosphating treatment on the surface, which neither wastes phosphating solution nor requires waste liquid treatment.
(9) Drying: The characteristic of high-temperature saturated steam is that it will not remain on the surface to be cleaned after cleaning, and because high-temperature saturated steam is a blue dry gas, the surface to be cleaned is always dry,So it is possible to directly clean various electrical motors and integrated circuits without damaging them.
(10) Efficiency: It is currently recognized as the most efficient and effective cleaning method in the world, with a cleaning efficiency of over 98%.
(11) Rust prevention: The combination of saturated steam cleaning and biodegradable rust removal and rust prevention cleaning agents can achieve rust prevention on metal surfaces while cleaning, within a certain period of time (normal storage environment)Generally, it can prevent rust for 30 days.
(12) Convenience: Multiple composite operations (such as steam+water, steam+cleaning agent, etc.) are integrated into a special cleaning method design to achieve simple and convenient cleaning, drying, rust prevention (passivation, phosphating), and other functionsThe process is completed in one step.
(13) Flexible process: The working pace can be adjusted, and the cleaning process is specially formulated according to the manufacturer's requirements to help customers improve production efficiency. Based on the specific situation of customers, professional cleaning is tailored for themPlans, such as mobile workbenches, channel cleaning warehouses, etc.

The fully automatic saturated steam industrial washing machine is the preferred supplier of industrial cleaning equipment, specializing in the production of ultrasonic cleaning machines, high-pressure spray cleaning machines, and hydrocarbon vacuum cleaning machines - Tianyi Automation（WWW.TIANY.NET.CN）Getting a haircutBu.