hand sanitizerReaction kettleCommonly known as reaction pot or reaction tank, it is a commonly used reaction equipment in the food, biopharmaceutical, and chemical industries to complete physical and chemical reactions such as hydrolysis, neutralization, and polymerization between different materials. By designing different structures and configuring parameters of the reaction kettle, the heating, cooling, evaporation, and mixing functions of low and high configurations required by the process can be achieved.
1、 The result composition of the hand soap reaction kettle:
This equipment is generally divided into three main components: kettle body, jacket, and mixing system. It is also equipped with kettle cover (head), jacket or coil (heating, cooling cycle), mixer (anchor, paddle, turbine, etc.), transmission device (motor reducer), shaft seal device (mechanical seal), insulation medium, support (legs, platform) and other components. The main equipment of the reaction vessel is mostly made of SUS304/316L stainless steel material. The inner cylinder wall is mechanically polished or electrolytic mirror polished, and the outer cylinder wall is insulated with 304 fully welded structure. The outer surface is treated with mirror or matte finish; The external connection port of the cylinder adopts a sanitary quick open joint, which is safe and hygienic without dead corners; The hand sanitizer reaction kettle is equipped with temperature monitoring devices, temperature measuring holes, CIP automatic rotating spray cleaning balls, quick opening material inlet and outlet, temperature sensors, mirror lights, liquid level gauges and other devices, which are easy to operate manually and simple and reliable.
2、 Product parameters of hand soap reaction kettle:
| Nominal volume | 50-300L | 400-800L | 1000L-3000L | 4000-8000L |
| Motor power | 0.18-0.37KW | 0.75-1.5kw | 1.5-3KW | 3-4KW |
| impeller diameter | ¢140 | ¢184 | ¢190 | ¢240 |
| Impeller structure | Open aseptic design | |||
| speed | 35-150r/min adjustable | |||
| Operating Temperature | 0-200℃ | |||
| Jacket heating/cooling medium | Steam/cooling water/thermal oil/refrigerant | |||
| measurement method | Weighing, mixing, liquid level measurement, or flow measurement | |||
| thermal insulation material | Polyurethane/rock wool | |||
| Pipe mouth configuration | Design can be carried out as needed under certain conditions | |||
| Material of the tank body | SUS304/316L | |||
| Deceleration drive device | Optional AC, DC, explosion-proof | |||
3、 Use and maintenance of hand sanitizer reaction kettle:
1. It should be strictly operated according to the calibrated working pressure and working temperature on the operating instructions to avoid danger;
2. The agitator is the main component in the reaction kettle, and it is necessary to strictly follow the regulations on cooling, oil injection, etc. in the product manual, and do a good job in equipment maintenance and upkeep;
3. The reactor reducer is installed vertically and requires good lubrication, no vibration, no leakage, and long-term stable operation;
4. When using all valves, the valve stem should be slowly rotated to tightly press the cover to achieve a sealing effect. Do not apply too much force when closing to avoid damaging the sealing surface;
5. Regularly inspect the corrosion of the reactor shell and adopt appropriate methods for repair;
4、 Product image display of hand sanitizer reaction kettle:
