HBS-3000VvisionBrinell hardness tester
Introduction to Visual Chip Technology:
Embedded vision chip technology is to directly embed the vision chip into the instrument control circuit board, obtain images and perform measurements directly through the operation of the motherboard, without the need for further processingControlled on the Windows operating platform.
The company has made preliminary attempts in the field of hardness testers using embedded vision chips, achieved initial results, and applied for national patents.
Product Introduction:
visionBrinell hardness testerHBS-3000VMainly used for measuring the Brinell hardness of materials. Adopting the latest rack structure design and brand new featuresoperating systemMore intuitive measurement methods,itThe structure is more stable, the control accuracy is higher, saving time and effort, improving efficiency while also increasing accuracy by an order of magnitude.
Visual Brinellhardness testerMainly used for measuring castings or forgings with crystalline structures that cannot be measured using Rockwell and Vickers testsAnd some non-ferrous metalsTherefore, the Brinell test is mainly used on large materials. By using different test forces and replacing different indenters, Brinell testing can be applied to almost all metal materials.
The machine adopts electronic automatic loading, computer software programming, high magnification optical measurement, photoelectric sensing and other systems,fromhighAccurate pressure sensors provide feedback,Adopting high-precision step control technology to ensure no overshoot in the loading of test forceCan automatically calculate the hardness value and display it inLCD screenAccurate reading and convenient operation.
Product Features:
uHigh precision step controlled electric loading technology, with extremely fast loading speed of the main test force and improved efficiency;
uNew mechanical structure design,The rack structure is sturdy;
uReal time video measurement for better, more accurate, and stable results; All operational processes and experimental results data can be displayed on the screen;
uHigh precision sensors combined with the Aolongxin control system for loading speed、Unloading speed is faster and more precise;
uAdopting a unique approachEmbedded visual technology with simple measurement operation greatly reduces human error. It can be learned to measure in five minutes, and the results obtained by different people are basically consistent;
uRemote control can be achieved, with simple operation;
uThe measurement light source strength can be adjusted through the screen;
uMeasuring indentation is more stable;
uCan preset the test force holding time;
uThe data of the experimental results can be output through a printer;
uExtremely fast loading speed: test force loading time3.5-6 seconds;
uUltra high precision of test force: The precision of test force loading and holding reaches tens of thousands of levels;
uIntelligent control throughout the entire process. Segmented force application, smooth variable speed, high-precision and high-speed step control, etc;
uThe data of the experimental results can be output through a printer;

Visual system points:
uObjectivity: The visual system has objectivity, and the analysis results are not affected by subjectivity;
uNon contact measurement: It will not cause any harm to the observer and the observed, and the lens magnification function can be usedSee further;
uSpectral response range: With a wide spectral response range, it expands the visual range of the human eye;
uUltra long standby: It is difficult for the human eye to observe the same object for a long time, while machine vision systems can measure, record, analyze, and respond for a long time;
uHigh grayscale resolution: average for the human eye64 grayscale, machine vision can reach up to 256 grayscale;
uMeasurement and positioning: It can automatically test the size of objects, determine their position, and be used for assembly and production on production lines;
uEmbedded imaging technology replaces traditional measuring eyepieces with cameras+Display screen mode, indentation image, direct display on the screen;
uVisual chip type:CCD、CMOS, Industrial specific high-definition camera;
uContrast, brightness, white balance and other adjustments are all available;
uThe visual analysis mode simplifies the manual operation process, reduces personnel fatigue, and makes measurement data more intuitive and convenient;
uOptimize each step to improve overall performance compared to traditional hardness testers300%, saving 50% of time;
Advantages of visual system over eyepiece measurement:
uDirectly measure on the surface that needs to be measured without visual error. Traditional hardness testers use eyepieces for measurement, and the scale line and indentation are not on the same plane. Under different viewing angles, there will be visual differences between the scale position and indentation position, resulting in differences in measurement results from different viewing angles and personnel;

uHigh measurement accuracy: There is no problem of mechanical eyepiece backlash. The resolution of the mechanical eyepiece spiral micrometer scale is10µmThere is a mechanical hysteresis between the left and right sides, and the measurement method needs to be strictly defined. The pixel spacing of the image sensor in the visual system is7.5µmRelatively high accuracy and good measurement consistency;
uMultiple measurement methods can be provided for simultaneous two-dimensional measurement, simplifying the measurement process and improving measurement speed. Capable of multiple measurement methods such as rectangular tangent measurement, circle measurement, double circle measurement, etc;
uNo visual fatigue, reducing measurement labor intensity. The Aolong visual system adopts65KTrue ColorTFTLCD screen
It is comfortable to observe without fatigue, and can be measured by multiple people at the same time
Technical Specifications
Product Model |
HBS-3000V |
Vickers Scales |
HBW2.5/62.5、HBW2.5/187.5、HBW5/62.5、HBW5/125、HBW5/250、HBW5/750、HBW10/100、HBW10/125、HBW10/250、 HBW10/500、 HBW10/1000、HBW10/1500、HBW10/3000、 |
Experimental force |
62.5kgf、100kgf、125kgf、187.5kgf、250kgf、500kgf、750kgf、1000kgf、1500kgf、3000kgf |
612.9N、980.7N、1226N、1839N、2452N、4903N、7355N、9807N、14710N、29420N | |
Exchange Scales |
HRA、HRB、HRC、HRD、HV、HK、HBW、HR15N、HR30N、HR45N、HR15T、 HR30T、HR45T |
Minimum measurement unit |
1um |
Test force holding time |
0~60s |
Objective lens and probe switching |
automatic |
Hardness testing range |
8~650HBW |
Total magnification factor |
20X |
execution standard |
ISO 6506TheASTM E10-12TheJIS Z2243TheGB/T 231.2 |
Hardness reading |
LCD (Liquid Crystal Display) |
data output |
built-in printer |
power supply |
AC220+5%,50~60Hz |
Distance from the center of the pressure head to the body |
158mm |
Maximum height of test piece |
250mm |
host weight |
140kg |
Standard Configuration
name |
quantity |
name |
quantity |
Standard hardness block |
3 pieces |
Ø 2.5, 5, 10mm hard alloy ball indenter |
1 each |
Fuse 2A |
3 pieces |
Large, medium, and V-shaped test benches |
1 each |
power cord |
1 piece |
Printer manual |
1 copy |
Product User Manual |
1 copy |
Product Qualification Certificate |
1 copy |
