Wuhan Kurt Technology Co., Ltd
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HBS-3000V Visual Brinell Hardness Tester
HBS-3000V Visual Brinell Hardness Tester Visual Chip Technology Introduction: Embedded Visual Chip Technology directly embeds the visual chip into the
Product details

HBS-3000VvisionBrinell hardness tester

Introduction to Visual Chip Technology:

Embedded vision chip technology is to directly embed the vision chip into the instrument control circuit board, obtain images and perform measurements directly through the operation of the motherboard, without the need for further processingControlled on the Windows operating platform.

The company has made preliminary attempts in the field of hardness testers using embedded vision chips, achieved initial results, and applied for national patents.

Product Introduction

visionBrinell hardness testerHBS-3000VMainly used for measuring the Brinell hardness of materials. Adopting the latest rack structure design and brand new featuresoperating systemMore intuitive measurement methodsitThe structure is more stable, the control accuracy is higher, saving time and effort, improving efficiency while also increasing accuracy by an order of magnitude.

Visual Brinellhardness testerMainly used for measuring castings or forgings with crystalline structures that cannot be measured using Rockwell and Vickers testsAnd some non-ferrous metalsTherefore, the Brinell test is mainly used on large materials. By using different test forces and replacing different indenters, Brinell testing can be applied to almost all metal materials.

The machine adopts electronic automatic loading, computer software programming, high magnification optical measurement, photoelectric sensing and other systems,fromhighAccurate pressure sensors provide feedback,Adopting high-precision step control technology to ensure no overshoot in the loading of test forceCan automatically calculate the hardness value and display it inLCD screenAccurate reading and convenient operation.

Product Features:

uHigh precision step controlled electric loading technology, with extremely fast loading speed of the main test force and improved efficiency;

uNew mechanical structure design,The rack structure is sturdy;

uReal time video measurement for better, more accurate, and stable results; All operational processes and experimental results data can be displayed on the screen;

uHigh precision sensors combined with the Aolongxin control system for loading speedUnloading speed is faster and more precise;

uAdopting a unique approachEmbedded visual technology with simple measurement operation greatly reduces human error. It can be learned to measure in five minutes, and the results obtained by different people are basically consistent;

uRemote control can be achieved, with simple operation;

uThe measurement light source strength can be adjusted through the screen;

uMeasuring indentation is more stable;

uCan preset the test force holding time;

uThe data of the experimental results can be output through a printer;

uExtremely fast loading speed: test force loading time3.5-6 seconds;

uUltra high precision of test force: The precision of test force loading and holding reaches tens of thousands of levels;

uIntelligent control throughout the entire process. Segmented force application, smooth variable speed, high-precision and high-speed step control, etc;

uThe data of the experimental results can be output through a printer;

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Visual system points:

uObjectivity: The visual system has objectivity, and the analysis results are not affected by subjectivity;

uNon contact measurement: It will not cause any harm to the observer and the observed, and the lens magnification function can be usedSee further;

uSpectral response range: With a wide spectral response range, it expands the visual range of the human eye;

uUltra long standby: It is difficult for the human eye to observe the same object for a long time, while machine vision systems can measure, record, analyze, and respond for a long time;

uHigh grayscale resolution: average for the human eye64 grayscale, machine vision can reach up to 256 grayscale;

uMeasurement and positioning: It can automatically test the size of objects, determine their position, and be used for assembly and production on production lines;

uEmbedded imaging technology replaces traditional measuring eyepieces with cameras+Display screen mode, indentation image, direct display on the screen;

uVisual chip type:CCD、CMOS, Industrial specific high-definition camera;

uContrast, brightness, white balance and other adjustments are all available;

uThe visual analysis mode simplifies the manual operation process, reduces personnel fatigue, and makes measurement data more intuitive and convenient;

uOptimize each step to improve overall performance compared to traditional hardness testers300%, saving 50% of time;

Advantages of visual system over eyepiece measurement:

uDirectly measure on the surface that needs to be measured without visual error. Traditional hardness testers use eyepieces for measurement, and the scale line and indentation are not on the same plane. Under different viewing angles, there will be visual differences between the scale position and indentation position, resulting in differences in measurement results from different viewing angles and personnel;

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uHigh measurement accuracy: There is no problem of mechanical eyepiece backlash. The resolution of the mechanical eyepiece spiral micrometer scale is10µmThere is a mechanical hysteresis between the left and right sides, and the measurement method needs to be strictly defined. The pixel spacing of the image sensor in the visual system is7.5µmRelatively high accuracy and good measurement consistency;

uMultiple measurement methods can be provided for simultaneous two-dimensional measurement, simplifying the measurement process and improving measurement speed. Capable of multiple measurement methods such as rectangular tangent measurement, circle measurement, double circle measurement, etc;

uNo visual fatigue, reducing measurement labor intensity. The Aolong visual system adopts65KTrue ColorTFTLCD screen

It is comfortable to observe without fatigue, and can be measured by multiple people at the same time

Technical Specifications

Product Model

HBS-3000V

Vickers Scales

HBW2.5/62.5、HBW2.5/187.5、HBW5/62.5、HBW5/125、HBW5/250、HBW5/750、HBW10/100、HBW10/125、HBW10/250、 HBW10/500、 HBW10/1000、HBW10/1500、HBW10/3000、

Experimental force

62.5kgf、100kgf、125kgf、187.5kgf、250kgf、500kgf、750kgf、1000kgf、1500kgf、3000kgf

612.9N、980.7N、1226N、1839N、2452N、4903N、7355N、9807N、14710N、29420N

Exchange Scales

HRA、HRB、HRC、HRD、HV、HK、HBW、HR15N、HR30N、HR45N、HR15T、 HR30T、HR45T

Minimum measurement unit

1um

Test force holding time

0~60s

Objective lens and probe switching

automatic

Hardness testing range

8~650HBW

Total magnification factor

20X

execution standard

ISO 6506TheASTM E10-12TheJIS Z2243TheGB/T 231.2

Hardness reading

LCD (Liquid Crystal Display)

data output

built-in printer

power supply

AC220+5%,50~60Hz

Distance from the center of the pressure head to the body

158mm

Maximum height of test piece

250mm

host weight

140kg

Standard Configuration

name

quantity

name

quantity

Standard hardness block

3 pieces

Ø 2.5, 5, 10mm hard alloy ball indenter

1 each

Fuse 2A

3 pieces

Large, medium, and V-shaped test benches

1 each

power cord

1 piece

Printer manual

1 copy

Product User Manual

1 copy

Product Qualification Certificate

1 copy


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