1、 Application
Vacuum contact low-temperature drying method
Mixing/Drying
Heating/Cooling
Distillation/Crystallization/Drying
Mixing/coating and liquid injection
2、 Specification: 500L, 1000L, 1500L, 2000L, 3000L
3、 Multi purpose
Cone shaped spiral belt vacuum mixing/drying machine can be applied in many fields; Specially suitable for process processing in enclosed and controllable environments, such as the pharmaceutical and chemical industry, as well as additives, extract crystals that are unstable in air or high temperatures, and various pharmaceutical and biological processes, Chengxin Company's multi-purpose conical spiral vacuum mixing/drying equipment is the ideal choice to meet your production needs.
4、 High efficiency vacuum drying
The conical spiral belt vacuum mixing/drying machine is a multifunctional equipment that integrates mixing, drying, and distillation. It adopts a fully enclosed GMP cleaning design, and its drying efficiency is 3-5 times that of the same specification (double cone rotary vacuum drying machine). The loading capacity is twice that of the double cone rotary vacuum drying machine, and the relative efficiency is increased by 6-10 times. The spiral stirrer can achieve a bottom-up spiral circulation mixing effect for materials, and can achieve efficient heat transfer characteristics. When the material loading rate is between 30% and 100%, it can achieve a utilization efficiency of 100% of the heating area. It is a new type of drying equipment that is energy-saving, efficient, environmentally friendly and clean.
5、 High mixing accuracy
It can achieve high mixing accuracy. Even if materials with different densities and particle shapes are mixed in the same batch of products, the required mixing accuracy can be achieved in a conical mixer. Adding a small amount of material to a large batch of materials under such harsh process conditions can also achieve perfect mixing in the conical spiral belt vacuum mixing/drying machine of Chengxin Company.
6、 Low shear force spiral belt mixing
Using a low shear force spiral stirring blade, gently mix materials at low speed and low energy consumption. The intensity and mixing time of the mixture are relatively low.
7、 Suitable for viscous materials
Under the action of friction and pressure generated between material particles during mixing, even highly viscous materials can be separated and effectively mixed.
8、 Different material loading rates
The filling rate of the conical spiral belt mixing/drying machine is 30% -100% of the effective working volume, and consistent results can be obtained for mixing and drying with different loading amounts within this range.
9、 Sealed cleaning design
The conical spiral belt vacuum mixing/drying machine itself is a fully enclosed design, and all connecting components including feeding and discharging are fixed, which can meet material and environmental safety requirements.
10、 Large caliber ball section discharge valve (Figure 1)
Real ball section valve
Powder, liquid, and gas seals
Eccentric shaft structure, frictionless sealing surface
No obstruction, fully open in the diameter direction
Sanitary and GMP compliant design, no dead zones, no residual materials, easy to clean
The standard materials for the structure are SUS316 and SUS304 stainless steel
There are no cast parts in the structure, and there are no porosity or shrinkage defects
Sealed bearing chamber
Standard surface treatment, internal Ra0.4 μ m, external Ra0.8 μ m
Designed for full vacuum and 0.25Mpa pressure
The design allows for the introduction of nitrogen gas, which is beneficial for vacuum drying and eliminating mixing dead corners
Design to allow for the introduction of cleaning solution to clean the interior of the valve body
Design installable filters to prevent dust discharge during discharge
11、 Vacuum sampling valve (Figure 2)
The vacuum sampling valve is directly connected to the spiral heating cone vacuum dryer, without any dead corners, to avoid contamination of the sampled sample. The maximum working pressure of the sampling valve is 0.8Mpa, with full vacuum and a working temperature of 150 degrees.
Technical parameters:
Model specifications | Volume (m)3;) | Mixing quantity per batch (Kg) | Material particle size (mesh) | Motor power (Kw) |
GLZ-1000 | 1.0 | 400-600 | 20-600 | 7.5 |
GLZ-1500 | 1.5 | 600-900 | 20-600 | 11 |
GLZ-2000 | 2 | 800-1200 | 20-600 | 15 |
GLZ-3000 | 3 | 1200-1800 | 20-600 | 22 |
GLZ-4000 | 4 | 1600-2400 | 20-600 | 30 |