PET bottle aseptic filling technology has become a trend in China's beverage packaging industry and is increasingly accepted by more and more enterprises. Additive free beverage products are also recognized by the public.
One of the key technologies for aseptic filling of PET bottle beverages is sterilization treatment, which is the key to the success or failure of aseptic filling.
The scope of sterilization includes beverages, packaging materials (PET bottles and caps), equipment, working environments, etc
This equipment consists of automatic palletizing, bottle feeding, cap feeding, disinfection and sterilization, filling, capping and other mechanisms. The overall coordination between the mechanical mechanisms is accurate and reasonable. The main electrical components are selected from well-known domestic and foreign brands to ensure stable, reliable and durable operation of the equipment. It is widely used for automated packaging of various high protein solutions, crop culture liquids and other liquid materials, which can effectively save labor, reduce labor intensity of workers and improve production efficiency for your company.
1. The equipment rack is made of 304 # high-quality stainless steel, and the parts in contact with materials are made of 304 # high-quality stainless steel and food grade silicone hoses, which are corrosion-resistant, beautiful, clean, and easy to clean, meeting food grade hygiene requirements;
2. The main electrical components are made of international first-line brands, with accurate data and high stability;
3. Adopting PLC and human-machine interface operation control, production data can be set, saved, and retrieved in the system;
4. The outer cover of the chassis is made of 304 stainless steel and organic glass, and the joints are sealed. The top of the chassis is composed of multiple sets of air purification filters;
5. The filling method is quantitative pump filling, with high precision; Equipped with anti drip filling nozzles and anti drip devices for dual protection, ensuring that droplets are not spilled on the equipment when not filling, and maintaining the hygiene and cleanliness of the filling area;
6. Adopting integrated mechanical and electrical control, with high degree of automation, simple operation, and convenient maintenance.
1. Rack: 304 # stainless steel, aluminum profile.
2. Machine legs: 201 # stainless steel.
3. Guardrail: 304 # stainless steel, small C guardrail.
4. Programmable Logic Controller (PLC): Siemens from Germany or Delta from Taiwan.
5. Human machine interface: 7-inch color touch screen from Siemens Germany or Delta Taiwan.
6. Photoelectric sensor: German LEUZE or German SICK.
7. Relays and air switches: Schneider from France and Omron from Japan.
8. Inverter: Siemens, Germany.
9. Pneumatic components: Yadeke from Taiwan.
10. Exposed parts: stainless steel, anodized aluminum alloy, electroplated 45 # steel, engineering plastic parts.
Rated voltage: AC220/380V 50/60Hz
Gas source: 0.6-0.8MPa
Bottle delivery method: Multi track bottle delivery
Bottle retrieval method: Vacuum suction cup (can be customized according to requirements)
Cover delivery method: Multi track cover delivery
Cover removal method: Vacuum suction cup (can be customized according to requirements)
Filling methods: piston filling, peristaltic pump filling, self flow metering filling (optional)
Filling head: multi head (can be customized according to requirements)
Filling range: can be customized according to requirements
Filling accuracy: ± 1% (piston filling, quantitative pump filling, self metering filling)
Filling speed: 1200-1800 bottles/hour, can be customized according to requirements
Capping method: clamp type, grab type (optional, both are electric capping, servo motor can be selected)
Capping speed: 1200-1800 bottles/hour, can be customized according to requirements
Suitable bottle height: 70-300mm (can be customized according to requirements)
Suitable for bottle body diameter: 100-200mm (can be customized according to requirements)
Bottle and can types: plastic, glass round bottles, square bottles, etc
Bottle delivery → Pneumatic bottle taking and mold insertion → Disinfection → Quantitative filling → Capping → Pneumatic cap taking → Capping → Demolding (mold cycle) → Bottle dispensing
Agricultural breeding, food processing, chemical industry, pharmaceutical industry, cosmetics industry