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Factory production electricity monitoring and power consumption monitoring system
Article Introduction:
Product details
The factory production electricity monitoring and power energy consumption monitoring system uses Internet of Things technology to monitor the data of electricity, water, gas, environment, gas, etc. produced by the factory; The factory production electricity monitoring and power energy consumption monitoring system can not only improve our production safety, but also reduce our labor costs and avoid safety hazards caused by manual errors. Factory production electricity monitoring and power energy consumption monitoring systems are now widely used in enterprises with high environmental requirements, such as production, electronics, warehousing, etc.
1、 Meaning of the plan
1. Monitor the power consumption of different models at each factory testing location and testing stage (duration, current, power values, energy consumption);
2. Count the total electricity consumption (duration, total energy consumption, maximum power) of each device during the production testing process.
3. Calculate the electricity consumption (total working time, total energy consumption, maximum power) for each factory testing location on a weekly, monthly, and yearly basis.
4. Count the total electricity consumption of the factory's factory testing location (total working time, total energy consumption, maximum power).
5. Statistics and monitoring of other electrical equipment in the factory, as well as the electricity consumption of workshop lighting (weekly, monthly, annual total energy consumption, and maximum power).
6. Real time display of the electricity usage status of all power points on the computer.
7. Generate historical databases, reports, and curves for relevant data to provide authentic electricity consumption data for production management.
2、 Overview of the Plan
1. Design a more stable, reliable, and secure wireless communication network solution for power monitoring based on intelligent sensor networks and monitoring software, to achieve wireless transmission of data from power monitoring devices;
2. Choose a product solution that is stable, reliable, and easy to install, use, and maintain;
3. At each monitoring point, power monitoring instruments and corresponding wireless transmission devices are configured, and electricity data is directly uploaded to the intelligent gateway through a wireless sensor network;
4. Monitoring room, equipped with one monitoring computer, one XL.view monitoring software, and one XL90 smart gateway. The intelligent gateway reads data from power monitoring instruments through wireless networks and forwards the data to the monitoring computer via Ethernet.
5. The XL.view monitoring software running on the monitoring computer reads the data uploaded by the XL90 intelligent gateway and performs analysis, statistics, calculations, judgments, and other processing. It displays real-time electricity consumption data of each monitoring point on the human-machine interface, generates historical data, reports, curves, alarms, and other user required information.
3、 Scheme diagram
1. The intelligent gateway reads node device data through 2.4GHz and 433MHz wireless networks, processes and converts communication protocols, and uploads the data to the monitoring server through the local area network;
2. Optional intelligent converter to read signals collected by node power meters and connect to the sensor network via 2.4GHz or 433MHz;
4、 Scheme configuration
1. Intelligent gateway
Intelligent gateway, which integrates communication management, data reception, protocol conversion, data processing and forwarding functions, supports on-site debugging of mobile WiFi, also known as wireless gateway, industrial IoT intelligent gateway, industrial communication gateway, wireless sensor management host, etc. It belongs to wireless sensor network products and can simultaneously receive multiple wireless sensor data. It supports 2 Ethernet ports, RS485 and 1 RS232 serial port, wireless transmission and other uplink methods, and can choose wireless transmission methods such as GPRS, 433MHz, 2.4GHz, etc.
Intelligent gateway, also known as wireless gateway, industrial IoT intelligent gateway, industrial communication gateway, wireless sensor management host, etc., belongs to wireless sensor network products. It has a wide range of applications, does not require wiring, reduces operation and maintenance costs, is easy to install, plug and play, suitable for wireless monitoring and early warning in computer rooms, machine station power and environmental monitoring systems, low-voltage distribution monitoring systems, power data monitoring systems, factory machinery and equipment, production line operation status monitoring systems, production information collection systems, etc.
2. Intelligent measurement and control device
Intelligent measurement and control device, integrating data acquisition, warning control, wireless transmission and other functions, with low power consumption, high stability, supporting on-site debugging of mobile WiFi, also known as wireless data acquisition terminal, wireless measurement and control terminal, wireless controller, etc. It belongs to wireless sensor network products, supporting 4-channel DI, 4-channel DO, 5-channel analog input, 1-channel RS485, optional GPRS, 433MHz, 2.4GHZ and other wireless transmission methods.
Intelligent measurement and control devices, also known as wireless data acquisition terminals, wireless measurement and control terminals, wireless controllers, etc. It has a wide range of applications, does not require wiring, reduces operation and maintenance costs, is easy to install, plug and play, suitable for real-time temperature collection, wireless transmission, on-site or remote monitoring and early warning in water supply networks, gas supply networks, oil supply networks, environments, manufacturing, chemical, energy, warehousing, office buildings and other environments.
3. Intelligent converter
Intelligent converter, which integrates data reading, protocol conversion, wireless transmission and other functions, supports on-site debugging of mobile WiFi, also known as wireless signal converter, industrial grade wireless router, etc. It belongs to wireless sensor network products and serves as a node product for control devices, measurement and control instruments, intelligent devices, etc. to access wireless sensor networks. It reads data from relevant devices through RS485 interface and uploads it wirelessly. GPRS, 433MHz, 2.4GHZ and other wireless transmission methods can be selected.
Intelligent converters, also known as wireless signal converters, industrial grade wireless routers, etc., belong to wireless sensor network products. It has a wide range of applications, does not require wiring, reduces operation and maintenance costs, is easy to install, plug and play, and is suitable for low-voltage distribution monitoring systems, automatic meter reading systems, building energy management systems, computer rooms, station dynamic environmental monitoring systems, etc.
4. Power monitoring instrument
Power monitoring instruments mainly monitor three-phase voltage, current, active and reactive power, power factor, frequency, electrical energy, etc. They are installed on rails and equipped with open-loop current transformers for easy installation. The direct voltage input can reach up to 600VAC (no PT required).
Power monitoring instruments have multiple wiring methods, including three-phase four wire, three-phase four wire balance, three-phase three wire, three-phase three wire balance, one phase two wire, and one phase three wire. They are wirelessly connected to intelligent sensor networks via 2.4GHz or 433MHz.
5. Configuration monitoring software
Configuration monitoring software, no need to install client software, just open the browser to monitor data, supports PC, mobile and PAD monitoring, also known as upper computer monitoring software and upper computer monitoring system.
Configuration monitoring software is suitable for monitoring the environment of management channels, energy management systems, power monitoring systems, agricultural greenhouse monitoring, breeding environment monitoring, hazardous chemical environment monitoring, storage and collection environment monitoring, atmospheric environment monitoring, and intelligent manufacturing production monitoring.
5、 Scope of application
Factory production electricity monitoring and power monitoring system, suitable for monitoring electricity consumption in manufacturing factories in various industries such as electronics, automotive, steel, machinery, food, and medicine.
havepower and environment monitoring systemmonitoring systemprojectDo you need to move the ring?Just look for Sibe Technology, we have case studies to help you operate projects more easily.Please call: Or consult online!We provide free services for youDynamic environmental monitoring systemProposal and product quotation.
havepower and environment monitoring systemmonitoring systemprojectDo you need to move the ring?Just look for Sibe Technology, we have case studies to help you operate projects more easily.Please call: Or consult online!We provide free services for youDynamic environmental monitoring systemProposal and product quotation.
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