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FSC-01 fully automatic melting machine
The FSC-01 automatic melting machine is a XRF analysis glass melting plate sampling equipment developed by Ruishenbao Analysis Technology (Shanghai) C
Product details

The FSC-01 automatic melting machine is a XRF analysis glass melting plate sampling equipment developed by Ruishenbao Analysis Technology (Shanghai) Co., Ltd. The samples prepared by glass melting method effectively reduce or even eliminate adverse factors such as matrix effect, particle effect, and mineral effect encountered in XRF analysis, greatly improving the accuracy of XRF analysis. In industries such as steel, metallurgy, chemical engineering, geology, and cement, the glass melting plate method has extremely wide applications for sampling. This automatic melting machine is a fully automatic melting and sample preparation equipment designed for this purpose. The overall design structure is reasonable, and the heating furnace body and control components are designed separately. The user operation is simple, with less manual intervention. Only the sample needs to be loaded, and the melting program is set through the touch screen. The melting process is automatically completed with one key. During the melting process, a user adjustable automatic swinging system is designed to ensure the uniformity of the melting plate. The whole machine adopts silicon carbon rod heating method, real-time temperature measurement by thermocouple, PID constant temperature adjustment, PLC intelligent control. The whole machine performs excellently in temperature control, stability, operability and other performance. The highest heating temperature can reach up to 1250 ℃, and it has good temperature applicability for different sample materials. The final sample is uniform and of good quality, which can meet the needs of customers in different industries for XRF analysis melting sample preparation.

advantage

Applying advanced design concepts, adopting a separate desktop structure design for the heating furnace body and control components, the overall assembly layout is reasonable, the volume is small, and the structural appearance is beautiful and generous.

High quality silicon carbide rod heating elements are selected, with a maximum heating temperature of up to 1250 ℃, ensuring stable and long-lasting operation of the entire machine.

The interior lining of the heating furnace is made of high-quality refractory insulation materials to ensure efficient utilization of electric heating and temperature stability in the heating chamber.

Thermocouple real-time temperature measurement, PID constant temperature regulation, PLC intelligent control, ensure precise control of the sample preparation process, and superior film quality.

Full touch screen display operation, user-friendly human-machine interface, minimal manual intervention, only need to sample, set the melting curve through the touch screen, and the melting process can be completed automatically with one click.

The design of a user adjustable automatic swing system ensures the uniformity and quality of the melt, and the adjustable reverse mold forming system adapts to the sample preparation needs of different material samples.

The instrument is designed with multiple protections (such as over temperature and swing motion limit protection) to ensure safer, more stable, and reliable operation.

The reverse casting is completed in the furnace, with less thermal radiation to the human body. A forced air cooling system is designed to accelerate the cooling of the melt and improve efficiency.

The whole machine heats up quickly and has precise temperature control (± 01)Energy saving and stable operation, with a working temperature of up to 1250 ℃, it has good temperature applicability to different sample materials, and the final sample is uniform, which meets the requirements of XRF analysis.

Four samples can be melted simultaneously in a single operation(Users can also customize 6 sample models)The overall cost-effectiveness of the machine is high.

Technical Parameter

model

FSC-01

temperature range

room temperature1250

heating rate

Maximum 35 ℃/min (melting heating stage)

Heating method

Silicon carbon rod heating

precision

± 0.1 ℃ (measured by platinum rhodium thermocouple)

Rated power and current

10kW,63A

power supply

Single phase 220V, 50/60Hz, protective grounding

Swing angle of crucible holder

Maximum ±75° (divided into 6 levels)

Shaking frequency of crucible holder

Maximum 1Hz (available in 6 levels)

Molding method

Automatic mold casting and molding

control system

Integrated operation display control with true color LCD touch screen, PLC control, PID constant temperature regulation

Working mode and time of each stage of the melt curve

Preheating → Oxidation → Melting 1 → Melting 2, adjustable time for each stage

The static time before pouring the crucible into the mold

adjustable

The static time after the crucible is inverted

adjustable

Rotation swing time

adjustable

Sample melting working method

Automatic Sample Injection → Melting Swing → Automatic Mold Pouring → Automatic Sample Discharge

Melting position

4 of them(6 sample positions can be customized according to user requirements)

Melting speed

4/12~18 minutes (depending on the complexity of the sample)

Equipment safety protection

Broken couple, broken rod protection, overheating protection, and motion limit protection.

Crucible requirements

Platinum yellow crucible (Pt/Au: 95/5)

Instrument weight

150kg (host+controller)

Host and controller dimensions (L × W × H mm)

Host: 680 × 650 × 560

Controller: 630 × 260 × 420

application area

XRF analysis of ore, rock, soil, refractory materials, metallurgical raw materials and other samples in industries such as steel, metallurgy, chemical engineering, geology, cement, ceramic refractory materials, etc. - glass melting plate sampling.

If you need to know the specific content of this product, obtain more information and professional support, please call or email directly to:info@ruishenbao.com.

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