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FMC-01 fully automatic melting machine
Applying advanced design concepts, adopting a separate desktop structure design for the heating furnace body and control components, the overall assem
Product details
The FMC-01 automatic melting machine is a XRF analysis glass melting plate sampling equipment developed by Ruishenbao Analysis Technology (Shanghai) Co., Ltd. The samples prepared by glass melting method effectively reduce or even eliminate adverse factors such as matrix effect, particle effect, and mineral effect encountered in XRF analysis, greatly improving the accuracy of XRF analysis. In industries such as steel, metallurgy, chemical engineering, geology, and cement, the glass melting plate method has extremely wide applications for sampling. This automatic melting machine is a fully automatic melting and sample preparation equipment designed for this purpose. The overall design structure is reasonable, and the heating furnace body and control components are designed separately. The user operation is simple, with less manual intervention. Only the sample needs to be loaded, and the melting program is set through the touch screen. The melting process is automatically completed with one key. During the melting process, a user adjustable automatic swinging system is designed to ensure the uniformity of the melting plate. The whole machine adopts silicon molybdenum rod heating method, real-time temperature measurement by thermocouple, PID constant temperature adjustment, PLC intelligent control. The whole machine performs excellently in temperature control, stability, operability and other performance. The highest heating temperature can reach up to 1800 ℃, and it has good temperature applicability for different sample materials. The final sample is uniform and of good quality, which can meet the needs of customers in different industries for XRF analysis melting sample preparation.
advantage
Applying advanced design concepts, adopting a separate desktop structure design for the heating furnace body and control components, the overall assembly layout is reasonable, the volume is small, and the structural appearance is beautiful and generous.
High quality silicon molybdenum rod heating elements are selected, with a maximum heating temperature of 1800 ℃, anti-oxidation, corrosion-resistant, and long service life.
The interior lining of the heating furnace is made of high-quality refractory insulation materials to ensure efficient utilization of electric heating and temperature stability in the heating chamber.
Thermocouple real-time temperature measurement, PID constant temperature regulation, PLC intelligent control, ensure precise control of the sample preparation process, and superior film quality.
Full touch screen display operation, user-friendly human-machine interface, minimal manual intervention, only need to sample, set the melting curve through the touch screen, and the melting process can be completed automatically with one click.
The design of a user adjustable automatic swing system ensures the uniformity and quality of the melt,Fully automatic inversion and shaking assistance,Adapt to the sample preparation needs of different material samples.
The instrument is designed with multiple protections (such as over temperature and swing motion limit protection) to ensure safer, more stable, and reliable operation.
The reverse casting is completed in the furnace, with less thermal radiation to the human body. A forced air cooling system is designed to accelerate the cooling of the melt and improve efficiency.
The whole machine heats up quickly and has precise temperature control (± 01℃）Energy saving and stable operation, with a working temperature of up to 1800 ℃, it has good temperature applicability to different sample materials, and the final sample is uniform, which meets the requirements of XRF analysis.
Four samples can be melted simultaneously in a single operation(Users can also customize 6 sample models)The overall cost-effectiveness of the machine is high.
Technical Parameter
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model |
FMC-01 |
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temperature range |
room temperature～1800℃ |
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heating rate |
Maximum 35 ℃/min (melting heating stage) |
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Heating method |
Silicon molybdenum rod heating |
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precision |
± 0.1 ℃ (dual thermocouple temperature measurement) |
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Rated power and current |
10kW，63A |
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power supply |
Single phase 220V, 50/60Hz, protective grounding |
|
Swing angle of crucible holder |
Maximum ±75° (divided into 6 levels) |
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Shaking frequency of crucible holder |
Maximum 1Hz (available in 6 levels) |
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Molding method |
Automatic mold casting and molding, adjustable cooling airflow and magnetic stirring speed |
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control system |
Integrated operation display control with true color LCD touch screen, PLC control, PID constant temperature regulation |
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Working mode and time of each stage of the melt curve |
Preheating → Oxidation → Melting 1 → Melting 2, adjustable time for each stage |
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The static time before pouring the crucible into the mold |
adjustable |
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The static time after the crucible is inverted |
adjustable |
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Rotation swing time |
adjustable |
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Sample melting working method |
Automatic Sample Injection → Melting Swing → Automatic Mold Pouring → Automatic Sample Discharge |
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Melting position |
4 of them(6 sample positions can be customized according to user requirements) |
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Melting speed |
4/12~18 minutes (depending on the complexity of the sample) |
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Equipment safety protection |
Broken couple, broken rod protection, overheating protection, and motion limit protection. |
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Crucible requirements |
Platinum yellow crucible (Pt/Au: 95/5), needs to be customized separately |
|
Instrument weight |
150kg (host+controller) |
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Host and controller dimensions (L × W × H mm) |
Host: 680 × 650 × 560 Controller: 630 × 260 × 420 |
application area
XRF analysis of ore, rock, soil, refractory materials, metallurgical raw materials and other samples in industries such as steel, metallurgy, chemical engineering, geology, cement, ceramic refractory materials, etc. - glass melting plate sampling.
If you need to know the specific content of this product, obtain more information and professional support, please call or email directly to:info@ruishenbao.com.
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