Efficient insulation pipe bracket
Thermal pipelines are an important component of industries such as petrochemicals, metallurgy, and power, directly related to the long-term, safe, stable, and economic operation of enterprises. Efficient insulation pipe support is a high-tech product developed by our company through the organization of professional technical forces, combined with practical problems in the design, construction, installation, and operation of thermal pipelines. Through tests such as heat transfer, temperature distribution gradient, and compressive strength, we have digested and absorbed relevant technologies at home and abroad. Under the complex stress conditions of the thermal network, it can meet the needs of compression resistance, torsion resistance, and bending resistance. Its reasonable structure integrates the pipe support with the overall insulation of the pipeline, eliminating "thermal bridges" and reducing heat loss. Practical use has proven that the pipe support can fully meet engineering requirements, significantly reducing heat loss in steam pipelines, preventing vibration and water hammer caused by steam liquefaction, and meeting user requirements. It plays a crucial role in solving the cooling problem of medium and long-distance steam transportation.
Figure 1 Structure diagram of high-efficiency insulation pipe support
The characteristics of efficient insulation pipe supports are:
1. Wide temperature range:
The high-efficiency insulation pipe holder is suitable for conveying steam and other media at temperatures ≤ 5500C. For pipelines conveying media at temperatures between 5500C and 11000C, our company can specially design and manufacture according to specific parameters to meet user needs.
2. Low heat loss in pipelines:
The high-efficiency insulation pipe bracket adopts composite insulation materials, which can reduce heat loss by more than 60% compared to ordinary pipe brackets. The heat loss of ordinary pipe supports accounts for about 30% of the total heat loss of the pipeline. The use of high-efficiency insulation pipe supports can reduce pipeline heat loss by nearly 20%, and the energy-saving effect is significant.
3. The factory production of pipe supports makes on-site installation, disassembly, and maintenance very convenient.
The developed and manufactured Diamond series energy-saving and heat-insulating pipe supports are made of several special composite materials inside. The main materials inside its structure have high hardness and low heat transfer coefficient, allowing the support to bear both weight and block the heat transfer channel from the pipeline to the steel support; Separated the heat transfer from the support attachment to the atmosphere; The friction formed inside the support (μ=0.06-0.1) not only ensures the normal displacement of pipeline thermal expansion, but also reduces the cross-sectional area of the steel support, forming the second benefit of saving steel.