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The high-efficiency cyclone multi-stage purification equipment has advanced technology, significant economic and social benefits, and has reached the leading level in China.
1Efficient cyclone multi-stage purification equipmentTechnical introduction: progressiveness, applicability and economy
Technological innovation
Eight core technologies integrate multi-stage purification technology to achieve multi-stage purification of mine water.
The 8 core technologies are: flash mixing technology, cyclone mixing centrifugal technology, sludge layer filtration technology, sludge sedimentation and concentration technology, irregular inclined plate filtration technology, floc circulation high-efficiency sedimentation technology, heavy medium separation technology, and multi-stage purification technology integration.
Flash mixing technology: shortens the mixing time, generally only takes 10-30 seconds to achieve efficient mixing, with good mixing effect, replacing traditional coagulation reaction tanks and shortening the process flow.
Cyclone mixing centrifugation technology: Cyclone not only increases the mixing degree between the reagent and the raw water, but also makes it easier for the flocs to combine into large particles under the action of centrifugal force, thereby improving the settling speed.
Sludge layer filtration technology: utilizing the sludge layer formed in the equipment to adsorb and trap impurities such as suspended particles and flocs in the treated water, thereby increasing the water treatment efficiency.
Sludge sedimentation and concentration technology: The rotating fluid concentrates the formed sludge in a conical bucket under the action of gravity, resulting in a high sludge concentration. The irregular inclined plate filtration technology conforms to the principles of water dynamics and can improve the inclined plate filtration effect by more than 30%.
High efficiency sedimentation technology for floc circulation: By introducing water into the sludge layer and utilizing the sludge circulation system, the floc can be effectively recycled, achieving rapid sedimentation and saving chemical agents.
Heavy medium separation technology: By increasing the density of flocs, the settling speed of suspended solids and the density range for processing suspended solids can be improved.
Multi level purification technology integration: integrating cyclone separation, sludge layer filtration, high-density sedimentation, heavy medium separation, inclined plate sedimentation, filter layer filtration and other multi-level purification technologies to achieve multi-level purification of mine water.
Structural innovation
1. Integrating multi-stage purification technology, with small size, high efficiency, and good treatment effect;
2. The design of cyclone inlet, guide plate, irregular inclined plate, filter layer filtration, siphon drainage, floc circulation, heavy medium separation, etc. is innovative, structurally optimized, and scientifically reasonable.
Process innovation
1. The process is simple, easy to operate, and can achieve unmanned and remote automation control;
2. Compared with the traditional process of sedimentation and filtration, which eliminates steps such as sedimentation tanks and valve free filters, reduces the volume of pre sedimentation regulating tanks, lowers investment, and improves water treatment efficiency;
3. Compared with the superparamagnetic process, the process is simple, the operation is simple, and the water treatment effect is better.
2、 Process Introduction: Schematic Diagram of Process Flow
3、 Advantages and Characteristics: Comparison Table with Traditional and Ultra Magnetic Processes
4、 Advantages and Characteristics: Water Quality Impact Resistance and Treatment Range Curve Chart
5、 Advantages and Characteristics Introduction
1. Good water treatment effect (SS ≤ 10mg/L, turbidity ≤ 5NTU).
2. Wide range of water quality treatment (SS range 0-50000mg/L), resistant to water quality impact.
3. Less land area and investment.
4. The construction period is short.
5. The equipment is easy to install.
6. The processing can be modularized and configured, with good scalability.
7. Low operating costs (direct operating costs ≤ 0.4 yuan/ton).
8. The main equipment does not require daily maintenance.
9. The device is easy to operate and can achieve remote monitoring and automated operation.
10. The advantages of precipitation+filtration, superparamagnetism and other process technologies are obvious.
6: Significant economic and social benefits
The research and application of high-efficiency cyclone multi-stage purification technology is of great significance for improving the quality of mine water treatment, reducing the cost of mine water treatment, enhancing water resource utilization, reducing SS emissions, and improving the ecological environment.
Economic benefits: less land occupation, less investment, and lower operating costs.
Resource utilization benefits: Good water quality treatment is beneficial for the recycling and utilization of mine water, generating recycling benefits.
Environmental benefits: less land occupation and reduced use of land resources; Reduced SS emissions and minimized pollution to the water system and surrounding environment.
Seven:Efficient cyclone multi-stage purification equipmentApplication scope
Application scope of high-efficiency cyclone multi-stage purification equipment: chemical, coal mining, power, metallurgy.