The DSL belt condenser granulator (RL melting granulator) utilizes the low melting point characteristics of materials and, based on the viscosity range of the material in the molten state, uses a special fabric device to evenly distribute the molten liquid on a steel strip that moves uniformly below it. Under the cooling effect of a continuous spray device set below the steel strip, the material is cooled, solidified, and packaged during transportation, thereby achieving the purpose of granulation and forming.
DSL belt condenser granulator (RL melt granulator) is a new type of (melt) forming granulator. The work involves the transformation of liquid into solid through transportation and cooling, and materials with melting points ranging from 50 ℃ to 300 ℃ can be granulated and formed. No dust, improved production environment; And it has certain economic value (energy-saving, packaging container economy). It can replace products quickly, make granular products aesthetically pleasing, uniform near hemispherical granular, and has no thermal stress; Granular products are not only easy to package, transport, store, but also convenient for users to measure, mix or remelt, and can be produced continuously. From feeding to packaging, it reduces physical labor, has stepless speed regulation, adjustable flow rate, and easy operation. Widely used in industries such as petroleum and fine chemicals. One machine can be used for making strips, pieces, and sheets; Toxic materials can be enclosed.

Equipment features

DSL belt condenser granulator (RL melt granulator) is a new type of (melt) forming granulator. The molten liquid is rapidly solidified and formed by using thin steel strip heat transfer and atomized spray cooling, and a single machine rotating shell is adopted. Therefore, it is easy to maintain, has minimal wear and tear, and has high productivity. Quick loading, unloading, and replacement of products. Moreover, the synchronous operation of the mold forming machine and steel strip enables high-speed production of uniform ingots, improving productivity and increasing production profits. And it can eliminate dust, improve the environment, and significantly expand the viscosity range. This product is an economical and reliable production process that can process ingots with a diameter of 4-12mm. These products are very uniform, in the form of hemispheres, strips, and flakes, stable, stress free, and of high purity and quality.

production structure

1. Choose the conveying speed and machine head speed based on the melting point (solidification point), material temperature, and viscosity cooling effect of the processed product to avoid affecting production capacity and granular quality.
The machine transforms from liquid to solid granules, mainly through the granulation die, using a rotary continuous granulation process. It is cooled and shaped by spraying water, and the stainless steel belt is used for cooling, conveying, and packaging, generally weighing 1-3 kilograms/cm2 or more.

2. Choose the conveying speed and machine head speed based on the melting point (solidification point), material temperature, and viscosity cooling effect of the processed product to avoid affecting production capacity and granular quality.
The machine transforms from liquid to solid granules, mainly through the granulation die, using a rotary continuous granulation process. It is cooled and shaped by spraying water, and the stainless steel belt is used for cooling, conveying, and packaging, generally weighing 1-3 kilograms/cm2 or more.

technical requirement

The material must be filtered for solid impurities and must not enter the granulation head, otherwise it will cause wear or blockage of the head, affecting the quality of granulation.
The temperature control should be determined based on the melting point temperature, and the insulation requirement is that the temperature should not change. Exceeding ± 3 ℃. The cooling system should be equipped with a filter screen, and the temperature of the cooling water is generally between 5 ℃ -25 ℃ (low water temperature, fast forming, good granulation, high output).

Technical Parameter