Gongyi Zhanjie Tengda Machinery Factory
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Coal ball press machine
The coal ball press machine can be used to press various coal powder like materials such as coal powder, coking coal, coal powder, coal slurry, coke p
Product details

Coal ball press machine

The coal pellet press can be used to press various coal powder like materials such as coal powder, coking coal, charcoal powder, coal slurry, coke powder, and coke powder. The materials produced by the coal pellet press are energy-saving, environmentally friendly, easy to transport, and improve the utilization rate of waste materials, with good economic and social benefits.

brief introduction

The coal pellet press can be used to press various coal powder like materials such as coal powder, coking coal, charcoal powder, coal slurry, coke powder, and coke powder. The materials produced by the coal pellet press are energy-saving, environmentally friendly, easy to transport, and improve the utilization rate of waste materials, with good economic and social benefits.

Structural composition

The coal pellet press machine consists of three parts: first, the feeding part; 2、 Transmission part; 3、 Forming part
1、 The feeding part mainly achieves quantitative feeding to ensure that the material enters the roller room evenly. The spiral feeding device is driven by an electromagnetic speed regulating motor, which rotates through a pulley and a worm reducer to force the compressed material into the main feeding port. Due to the constant torque characteristic of the electromagnetic speed regulating motor, when the pressing amount of the screw feeder is equal to the required material amount of the host, a constant feeding pressure can be maintained to stabilize the quality of the pellets. If the feeding amount is too large, the electrical overload of the feeding device will occur; If the feeding amount is too small, it will not form balls. Therefore, proficient operation skills are an important condition for ensuring the normal operation of the ball press.
2、 The transmission part, the main transmission system is: electric motor - triangular belt - reducer - open gear - rolling mill. The host is powered by an electromagnetic speed regulating motor, which is transmitted to the drive shaft through a belt pulley, cylindrical gear reducer, and rod pin coupling. The active shaft and passive shaft operate synchronously through open gears. A hydraulic device is installed behind the passive bearing seat. The hydraulic protection device is driven by a hydraulic pump to inject high-pressure oil into the hydraulic cylinder, causing axial displacement of the piston. The front connecting head of the piston rod is placed on the bearing seat to meet the production pressure requirements.
3、 The forming part mainly refers to the main engine part, and the core part is the rolling mill. When too much material is fed between the two pressure rollers or enters the metal block, the hydraulic cylinder piston rod is overloaded under pressure, the hydraulic pump will stop, the accumulator will buffer the pressure change, the overflow valve will open to return oil, and the displacement of the piston rod will increase the gap between the pressure rollers, allowing hard objects to pass through the pressure rollers. The system pressure returns to normal and can protect the pressure rollers from damage. This machine can adjust the pressure according to the requirements of the ball pressing density, and the production is flexible and agile.


Working principle

When the coal pellet press machine is working, the main engine is powered by an electromagnetic speed regulating motor, which is transmitted to the driving shaft through a belt pulley, cylindrical gear reducer, and rod pin coupling. The active shaft and passive shaft operate synchronously through open gears. A hydraulic device is installed behind the passive bearing seat. The spiral feeding device is driven by an electromagnetic speed regulating motor, which rotates through a pulley and a worm reducer to force the compressed material into the main feeding port. Due to the constant torque characteristic of the electromagnetic speed regulating motor, when the pressing amount of the screw feeder is equal to the required material amount of the host, a constant feeding pressure can be maintained to stabilize the quality of the pellets. If the feeding amount is too large, the electrical overload of the feeding device will occur; If the feeding amount is too small, it will not form balls. Therefore, proficient operation skills are an important condition for ensuring the normal operation of the ball press.

Technical Parameter

model ZYKF-360 ZYKF-430 ZYKF-520 ZYKF-670 ZYKF-750 ZYKF-800 ZYKF-1000 describe
performance
production hour 3t/h 5t/h 8t/h 12t/h 15t/h 20t/h 40t/h
annual output 10000 tons 20000 tons 30000 tons 50000 tons 70000 tons 100000 tons 200000 tons
Roll width 250mm 250mm 280mm 300mm 400mm 500mm 650mm (65Mn)
Roll diameter 360mm 430mm 520mm 670mm 750mm 800mm 1000mm
power 7.5kw 11-15kw 15-18.5kw 18.5-30kw 45kw 45-55kw 75-90kw According to the material
Spindle speed 18 revolutions per minute 15 revolutions per minute 13 revolutions per minute 13 revolutions per minute 13 revolutions per minute 10 revolutions per minute 10 revolutions per minute
reducer ZQ350 ZQ400 ZQ500 ZQ650 ZQ750 ZQ850 ZQ1000 Standard configuration
ZQ400 ZQ500 ZQ650 ZQ750 Strengthen configuration
Forms of pressure Inclined iron constant pressure Inclined iron constant pressure Inclined iron constant pressure Inclined iron constant pressure Inclined iron constant pressure Inclined iron constant pressure Inclined iron constant pressure Choose one of them
Axle seat pull rod Axle seat pull rod Axle seat pull rod Hydraulic Hydraulic Hydraulic Hydraulic
Hydraulic constant pressure exchange Hydraulic constant pressure exchange Hydraulic constant pressure exchange Hydraulic constant pressure exchange Hydraulic constant pressure exchange Hydraulic constant pressure exchange Hydraulic constant pressure exchange
Roller material 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn casting Choose one of them
9cr2mo 9cr2mo 9cr2mo 9cr2mo 9cr2mo forge
alloy steel alloy steel alloy steel alloy steel alloy steel alloy steel alloy steel die-casting
structural style Dual axis single pressure Dual axis single pressure Dual axis single pressure Dual axis single pressure Dual axis single pressure Dual axis single pressure Dual axis single pressure Choose one of them
Four axis dual pressure Four axis dual pressure Four axis dual pressure Four axis dual pressure Four axis dual pressure Four axis dual pressure Four axis dual pressure
spindle bearing 319*4 319*4 2097724*4 2097732*4 2097732*4 2097734*4 2097744*4
main shaft ∮95mm ∮110mm ∮135mm ∮165mm ∮165mm ∮180mm ∮225mm
45# steel 45# steel forging forging forging forging forging Quenching and tempering
Spherical size User User User User User User User Commonly used 30-60mm



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