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CTS-9003plus ultrasonic flaw detector
CTS-9003plus ultrasonic flaw detector
Product details
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CTS-9003plus ultrasonic flaw detector
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☆ Measurement range: 0.0~10000mm
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☆ Operating frequency: 1000-15000m/s
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☆ Detection accuracy: 0.2-20MHz
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☆ Indication error: 0.01
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Product Introduction
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CTS-9003plusultrasonic flaw detectorIt is a fully digital single channel ultrasonic flaw detector. The instrument has a small size, large screen, light weight, compact structure, and advanced circuit and process design. The instrument has practical functions, easy operation, stable and reliable performance, and strong anti-interference ability.
- Adopting a sampling frequency of 160MHz and a wideband, low-noise amplifier, the waveform is delicate and realistic.
- Adopting a 640 × 480 dot matrix TFT color LCD display screen, the display is clear and the color is adjustable.
- Full Chinese menu display with Chinese input function.
- The software adopts a real-time kernel operating system and has powerful auxiliary functions.
- The keyboard design is reasonable, simple and clear, easy to operate, and easy to master.
- The instrument has advanced circuit design and process design, reliable performance and stable operation.
- Small size, light weight, easy to carry, and strong on-site adaptability.
- File editing function: It can store, call, replay, print detection conditions and defect waveforms, and generate detection reports.
- Communication function: It can communicate with computers to achieve the transmission of waveforms, conditions, and data, facilitating the archiving and management of flaw detection data on computers and improving security.
- It has software upgrade function and can specially design application software for users to meet their special requirements.
| range | detection range | 0.0-10000mm (steel longitudinal wave). Continuously adjustable, with a minimum step size of 0.1mm |
| sound velocity | 1000-15000m/s, continuously adjustable. Built in 30 commonly used material sound velocity values | |
| Pulse Shift | -20～3000μs | |
| Probe zero value | 0～999.9μs | |
| transmitted pulse | Type of pulse emission | Negative sharp wave |
| Pulse Repetition Frequency | 25Hz~800Hz, with automatic and manual adjustment modes | |
| emission intensity | Strong (600V) and weak (300V) two levels | |
| way of working | Two types: single and double | |
| damping | Four levels: 400, 150, 80, 60 Ω | |
| Receive amplification | sampling frequency | Hardware based real-time sampling frequency, 160MHz |
| When the detection range is less than 8mm (steel longitudinal wave), improve the digital signal processing capability to achieve a sampling frequency of 640MHz | ||
| gain | 0.0 to 110.0dB. Step values: 0.1, 1.0, 2.0, 6.0dB. Provide intelligent acceleration adjustment function | |
| Operating Frequency | 0.2-20MHz. Divided into two levels: broadband and narrowband | |
| gate | Double gates, each with adjustable full screen | |
| Measurement mode | Can be set as the leading edge or peak value of the pulse wave inside the gate | |
| detection mode | Positive, negative, full wave, RF | |
| suppression | 0-99%, linear inhibition | |
| unit | Mm or μ s | |
| call the police | Alarm method | Hardware alarm, capable of alerting the waveform inside the gate |
| Incoming wave alarm, loss of wave alarm, minimum thickness alarm, DAC curve alarm | ||
| Alarm signal | Sound signal (buzzer) alarm and light signal (LED) alarm | |
| display | display | High definition TFT color LCD display screen |
| 6.5 "large screen | ||
| High brightness and adjustable brightness | ||
| 262144 colors | ||
| Display area dot matrix number | 640 × 480 dot matrix | |
| Number of dots in the pulse waveform display area: 450 × 400B | ||
| Scanning graphics display dot matrix number: 450 × 320 | ||
| REFRESH RATE | 60Hz | |
| Pulse manifestation | Color, optional: hollow, solid | |
| Control and Interface | keyboard | membrane panel |
| Waterproof, dustproof, oil proof, acid and alkali resistant, strong sealing performance | ||
| Slightly raised buttons provide a good tactile sensation | ||
| Thin film button positions designed based on statistical principles and ergonomics | ||
| Key surface text: standard symbols, Chinese | ||
| menu | Chinese English menu | |
| Common parameter items, single key direct control | ||
| Other items, categorized system design | ||
| Chinese | Chinese Pinyin input, English input | |
| keyboard entry | ||
| One handed control | ||
| The operation method is similar to that of a mobile phone | ||
| Probe interface | Two Lemo 00 # probe sockets located at the top of the instrument | |
| If the customer wishes the probe interface to be Q9, it can be specified in the order | ||
| Computer and printing interface | High speed USB interface | |
| RS232 serial interface | ||
| 25 pin parallel printing interface | ||
| Data storage | Quick access | 10 shortcut channels |
| Can pre store 10 channel flaw detection parameters | ||
| Editable, storable, callable, and browseable | ||
| The number of the shortcut is displayed in front of the waveform area, clearly indicated by anti bold characters | ||
| Cooperate to quickly replace the probe, eliminating the tedious process of instrument adjustment | ||
| Parameters and flaw detection report | Up to 1000 sets of flaw detection reports (including waveforms) can be stored | |
| The waveform can be called up and displayed on the background of the screen for comparison with the real-time waveform | ||
| Can store, call, browse, print, and communicate | ||
| Text items for editable flaw detection reports: file name, operator, etc | ||
| B-scan image | Up to 20 B-scan results (color images) can be stored | |
| Images can be attached to the inspection report | ||
| Can store, browse, print, and communicate | ||
| Recording of continuous waveforms | Continuous recording of waveforms on the screen using video recording method | |
| Continuous recording time lasts for 24 minutes | ||
| Can be replayed and communicated | ||
| Thickness measurement results | Up to 1000 thickness measurement results can be stored in groups | |
| Require each group to have the same unit, minimum thickness limit, and maximum thickness limit | ||
| Editable, replayable, printable, and communicative | ||
| Auxiliary function items | freeze | Freeze A-scan waveform |
| After freezing, parameters unrelated to the height and position of the waveform can be adjusted | ||
| The frozen waveform can be placed on the background of the waveform display area for comparison with the real-time waveform | ||
| Single key direct control | ||
| peak value | Capture the highest point of the waveform inside the gate | |
| Display the waveform amplitude at the highest point | ||
| The highest wave used to locate artificial injuries or defects during calibration and testing processes | ||
| Single key direct control | ||
| envelope | Display the envelope line of the waveform inside the gate | |
| extend | The waveform inside the gate extends to the entire waveform display area | |
| Used to observe the details of waveforms | ||
| Store shortcut keys | One of the commonly used buttons on the panel | |
| Storage types: parameters, inspection reports, B-scan results, waveform recordings | ||
| Single key control | ||
| gain control | Innovative waveform amplitude adjustment method, automatically adjusting the wave height to the preset height | |
| Preset height range: 5% to 100% | ||
| Comparison of waveforms | The frozen waveform can be placed on the background of the display screen | |
| The stored waveform can be replayed and placed on the background of the display screen | ||
| Compare the real-time waveform with the waveform on the background | ||
| calibration | Automatically calibrate the zero value of the straight probe | |
| Automatically calibrate the zero and K values (refractive angle) of the angle probe | ||
| Automatic measuring instruments performance index |
Automatic measurement of vertical linear error | |
| Automatic measurement of sensitivity margin | ||
| Automatic measurement of dynamic range | ||
| Automatic measurement resolution | ||
| Automatic measurement of noise level | ||
| Defect location | Display the depth of defects in the working state of the straight probe | |
| When the angle probe is working, it displays the level, depth, sound path, and wave frequency of the defect | ||
| The positioning method of defects can be selected as frontier or peak | ||
| defect quantification | Normal detection mode, displaying the amplitude (%) of the waveform | |
| DAC detection mode, displaying the amplitude (%) of the waveform and the number of dB exceeding SL | ||
| In AVG detection mode, display amplitude (%) and equivalent (Φ value) | ||
| Automatic height measurement of cracks | Automatically calculate the height of cracks in workpieces such as welds | |
| Characteristics of inhibition | Linear suppression does not affect the vertical linearity and other indicators of the instrument | |
| screen saver | Power saving, extending battery life | |
| Matching with probe | The instrument provides two levels of emission intensity and four levels of matching damping | |
| Match various probes both domestically and internationally | ||
| To achieve optimal sensitivity, resolution, and prevent distortion of the received waveform | ||
| Surface correction | Suitable for detecting inner and outer surfaces | |
| The detection result of automatically correcting the defect position based on the diameter of the surface | ||
| DAC curve (See Figure A) |
Distance wave amplitude curve, up to 99 points can be recorded | |
| Each point can be edited, deleted, and inserted | ||
| Three additional curves (such as evaluation line, quantitative line, and rejection line) | ||
| You can choose to connect each point with a polyline or connect each point with a smooth curve | ||
| Move according to changes in dB, range, etc | ||
| Can create, edit, store, delete, and call | ||
| AVG curve (See Figure B) |
Suitable for non-destructive testing of forgings and other workpieces | |
| Just need to record one reference point | ||
| Other equivalent AVG curves can be obtained based on the diameter of the flat bottomed hole at the reference point | ||
| Can create, edit, store, delete, and call | ||
| B-scan | overview | Two B-scan modes: |
| 1. Thickness scanning mode (B-Th-Scan) (Figure C) | ||
| 2. Sound path amplitude scanning mode (B-A-Scan) (Figure D) | ||
| way of working | No mechanical device required, manually move the probe | |
| display | At the bottom of the waveform display area, there is a 450 × 320 dot matrix. Synchronize waveform display | |
| Color pixels | ||
| Different colors represent different amplitudes in dB of the waveform | ||
| Using a countdown, start scanning the workpiece | ||
| Result processing | Can store, call, and browse | |
| printable | ||
| Can be transmitted to a computer for further analysis | ||
| Usage (partial) | Thickness Scanning Mode (B-Th-Scan): Measurement of Corrosion Residual Thickness | |
| Sound path amplitude scanning mode (B-A-Scan): Straight beam defect detection (straight probe, twin probe) | ||
| performance index | Vertical linear error | ≤3% |
| Horizontal linear error | ≤0.1% | |
| Sensitivity margin | ＞ 60dB (200 Φ 2 flat bottomed hole) | |
| resolution | 36dB (using 5P14 probe) | |
| dynamic range | ≥32dB | |
| Electric noise level | <15% | |
| Scalability of software | Specific flaw detection processes can be added according to the requirements of different users and industries | |
| Other items | power supply | Two power supply methods |
| 1. Large capacity lithium battery, no memory effect, continuous operation for more than 6 hours | ||
| 2.220V AC (with power adapter) | ||
| charger | Can charge and connect instruments while working | |
| ambient temperature | -30℃～50℃ | |
| size | 250mm×186mm×59mm | |
| weight | 2.0kg (including battery) | |
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