Overview of CQB type magnetic drive pump
The CQB type magnetic drive pump is a new type of completely leak free and corrosion-resistant pump developed by the national joint design team of magnetic pumps. Its technical and economic indicators are comparable to those of similar foreign products in the late 1980s, and it is a supplement and improvement to the CQ type pump. The main features of this pump are that the overcurrent part is made of all stainless steel material, which has good corrosion resistance to organic acids, organic compounds, alkalis, neutral solutions, and various gases. The double spiral groove carbon graphite bearings and hard alloy shaft sleeves have strong wear resistance, ensuring the service life of the product and making it an ideal pump for leak free transportation of corrosive media. The ideal pump type for leak free transportation of corrosive media, optimized by the national magnetic pump joint design, can directly replace the IH type chemical process pump.Scope of application of CQB type magnetic drive pump
The CQB series magnetic pump is widely used in industries such as petroleum, chemical, metallurgical, pharmaceutical, electroplating, and environmental protection. It can transport flammable, explosive, highly toxic, and valuable liquids below 100 ℃. Adopting the principle of magnetic transmission, it can transport corrosive media without leakage. Flow rate: 3.2-100m3/h Head: 20-80m Power: 0.75-75KWThe significance of CQB type magnetic drive pump model
Performance parameters of CQB type magnetic drive pump
model | Flow rate (m3/h) | Head (m) | Speed (r/min) | Power (kw) |
CQB32-20-125 | 3.2 | 20 | 1.1 | |
CQB32-20-160 | 32 | 1.5 | ||
CQB40-25-105 | 6.3 | 12.5 | 1.1 | |
CQB40-25-125 | 20 | 2.2 | ||
CQB40-25-160 | 32 | 3 | ||
CQB40-25-200 | 50 | 5.5 | ||
CQB50-40-85 | 12.5 | 8 | 1.1 | |
CQB50-32-105 | 12.5 | 1.5 | ||
CQB50-32-125 | 20 | 3 | ||
CQB50-32-160 | 32 | 4 | ||
CQB50-32-200 | 50 | 7.5 | ||
CQB50-32-250 | 80 | 18.5 | ||
CQB65-50-125 | 25 | 20 | 2900 | 4 |
CQB65-50-160 | 32 | 7.5 | ||
CQB65-40-200 | 50 | 15 | ||
CQB65-40-250 | 80 | 22 | ||
CQB80-65-125 | 50 | 20 | 7.5 | |
CQB80-65-160 | 32 | 15 | ||
CQB80-50-200 | 50 | 22 | ||
CQB80-50-250 | 80 | 37 | ||
CQB100-80-125 | 100 | 20 | 15 | |
CQB100-80-160 | 32 | 22 | ||
CQB100-65-200 | 50 | 37 | ||
CQB100-65-250 | 80 | 55 | ||
CQB150-150-200 | 200 | 50 | 55 | |
CQB200-200-400 | 400 | 32 | 1450 | 75 |
Structural diagram of CQB type magnetic drive pump
1
|
Pump body | 2 | Impeller | 3 | Bearing body | 4 | Thrust ring | 5 | Isolation sleeve | 6 | Shaft sleeve | 7 | Pump shaft |
8 | Bearing | 9 | Internal magnetic steel assembly | 10 | External magnetic steel assembly | 11 | Connecting frame | 12 | base | 13 | electrical machinery |
Installation dimensions of CQB type magnetic drive pump
model | A | AD | B | L | L1 | H1 | H2 | a | A1 | A2 | A3 | H | H3 | H4 | L2 | L3 | L4 | L5 | L6 | h | n-d |
CQB32-20-125 | 125 | 150 | 100 | 458 | 133 | 120 | 90 | 65 | |||||||||||||
CQB32-20-160 | 140 | 155 | 100 | 483 | 143 | 160 | 90 | 65 | |||||||||||||
CQB40-25-105 | 125 | 150 | 100 | 458 | 133 | 120 | 90 | 65 | |||||||||||||
CQB40-25-125 | 140 | 155 | 125 | 508 | 143 | 160 | 112 | 65 | |||||||||||||
CQB40-25-160 | 160 | 180 | 140 | 706 | 230 | 160 | 112 | 80 | 300 | 330 | 360 | 197 | 357 | 342 | 263 | 40 | 120 | 320 | 560 | 75 | 4-ф17 |
CQB40-25-200 | 261 | 210 | 140 | 821 | 275 | 160 | 132 | 80 | 350 | 380 | 410 | 232 | 392 | 415 | 329 | 87 | 160 | 325 | 645 | 50 | 4-ф22 |
CQB50-40-85 | 125 | 150 | 100 | 458 | 133 | 120 | 90 | 80 | |||||||||||||
CQB50-32-105 | 140 | 155 | 125 | 508 | 143 | 160 | 112 | 80 | |||||||||||||
CQB50-32-125 | 160 | 180 | 140 | 706 | 234 | 160 | 112 | 80 | 300 | 330 | 360 | 197 | 337 | 342 | 263 | 40 | 120 | 320 | 560 | 75 | 4-ф17 |
CQB50-32-160 | 190 | 190 | 140 | 800 | 290 | 160 | 112 | 80 | 300 | 330 | 360 | 217 | 377 | 370 | 344 | 43 | 120 | 415 | 655 | 100 | 4-ф17 |
CQB50-32-200 | 216 | 210 | 140 | 817 | 282 | 180 | 132 | 80 | 350 | 380 | 410 | 245 | 425 | 428 | 325 | 43 | 120 | 465 | 705 | 80 | 4-ф22 |
CQB50-32-250 | 254 | 255 | 210 | 987 | 337 | 225 | 160 | 100 | 380 | 410 | 440 | 300 | 525 | 525 | 397 | 55 | 150 | 550 | 850 | 80 | 4-ф22 |
CQB65-50-125 | 216 | 210 | 140 | 836 | 290 | 160 | 132 | 80 | 350 | 380 | 410 | 197 | 337 | 350 | 344 | 40 | 120 | 410 | 650 | 75 | 4-ф17 |
CQB65-50-160 | 216 | 210 | 140 | 836 | 290 | 160 | 132 | 80 | 350 | 380 | 410 | 217 | 377 | 400 | 344 | 40 | 120 | 410 | 650 | 75 | 4-ф17 |
CQB65-40-200 | 254 | 255 | 210 | 962 | 324 | 180 | 160 | 100 | 380 | 410 | 440 | 260 | 440 | 485 | 372 | 54 | 150 | 565 | 865 | 110 | 4-ф22 |
CQB65-40-250 | 279 | 285 | 241 | 1032 | 324 | 225 | 180 | 100 | 380 | 410 | 440 | 300 | 525 | 550 | 385 | 54 | 150 | 565 | 865 | 110 | 4-ф22 |
CQB80-65-125 | 216 | 210 | 140 | 817 | 282 | 160 | 132 | 81 | 350 | 380 | 410 | 217 | 377 | 457 | 325 | 43 | 120 | 465 | 705 | 80 | 4-ф17 |
CQB80-65-160 | 254 | 255 | 210 | 1013 | 350 | 180 | 160 | 100 | 380 | 410 | 440 | 260 | 440 | 485 | 423 | 98 | 210 | 395 | 815 | 90 | 4-ф22 |
CQB80-50-200 | 254 | 255 | 254 | 1086 | 380 | 200 | 160 | 100 | 380 | 410 | 440 | 260 | 460 | 485 | 451 | 50 | 210 | 450 | 870 | 90 | 4-ф22 |
CQB80-50-250 | 318 | 310 | 305 | 1251 | 390 | 225 | 200 | 125 | 470 | 500 | 530 | 320 | 545 | 595 | 476 | 127 | 210 | 490 | 910 | 110 | 4-ф22 |
CQB100-80-125 | 254 | 255 | 210 | 958 | 308 | 180 | 160 | 100 | 380 | 410 | 440 | 260 | 440 | 485 | 368 | 127 | 210 | 400 | 820 | 80 | 4-ф17 |
CQB100-80-160 | 254 | 255 | 254 | 1003 | 308 | 200 | 160 | 100 | 380 | 410 | 440 | 280 | 480 | 505 | 368 | 127 | 210 | 400 | 820 | 80 | 4-ф22 |
CQB100-65-200 | 318 | 310 | 305 | 1262 | 412 | 225 | 180 | 100 | 470 | 500 | 530 | 320 | 545 | 595 | 512 | 141 | 250 | 560 | 1060 | 130 | 4-ф28 |
CQB100-65-250 | 318 | 310 | 305 | 1290 | 412 | 250 | 200 | 125 | 470 | 500 | 530 | 340 | 590 | 645 | 512 | 141 | 250 | 560 | 1060 | 130 | 4-ф28 |
Installation and use of CQB type magnetic drive pump
1. The CQB type magnetic drive pump should be installed horizontally and not vertically. The plastic pump body should not bear the weight of the pipeline. For special requirements for vertical installation, the motor must face upwards.2. When the suction liquid level is higher than the pump axis line, open the suction pipeline valve before starting. If the suction liquid level is lower than the pump axis line, the pipeline needs to be equipped with a bottom valve.
3. Before using the CQB type magnetic drive pump, it should be checked that the motor fan blades rotate flexibly, without jamming or abnormal noise, and all fasteners should be tightened.4. Check if the rotation direction of the motor is consistent with the direction mark of the magnetic pump.
5. After the motor starts, slowly open the discharge valve and adjust it to the desired opening after the pump enters normal operation.6. Before the CQB type magnetic drive pump stops working, the discharge valve should be closed first, and then the suction pipe valve should be closed.
Precautions for using CQB type magnetic drive pump
1. Due to the fact that the cooling and lubrication of magnetic pump bearings rely on the medium being transported, it is absolutely forbidden to operate them in idle mode, while also avoiding the possibility of spatiotemporal rotation caused by power outages and restarts during operation.2. If the conveyed medium contains solid particles, a filter screen should be added to the pump inlet; if it contains ferromagnetic particles, a magnetic filter should be added.
3. The CQB type magnetic drive pump should have an ambient temperature of less than 40 ℃ during use, and the motor temperature rise should not exceed 75 ℃.4. The conveyed medium and its temperature should be within the allowable range of the pump material (see attached table for details). The operating temperature of engineering plastic pumps is less than 60 ℃, the operating temperature of metal pumps is less than 100 ℃, the conveying suction pressure is not more than 0.2mpa, the high working pressure is 1.6mpa, the density is not more than 1600kg/m3, and the particle size is not more than 30 × 10-6m2/s, which is a liquid without hard particles and fibers.
5. For media that are prone to precipitation and crystallization during transportation, they should be cleaned promptly after use to drain the accumulated liquid in the pump.6. After 100 hours of operation of the magnetic drive pump, the wear of the bearings and end face moving rings should be disassembled and inspected, and vulnerable parts that are no longer suitable for use should be replaced.
7. The internal and external magnetic couplings of CQB type magnetic drive pump are made of high-performance permanent magnet materials, which may pose potential hazards to the following components. Please keep the following components at a distance from this series of pumps. Such as pacemakers, credit cards and other magnetic cards, calculators, computer disks, watches, etc.
Faults and troubleshooting methods
failure mode | Cause of occurrence | Troubleshooting |
The pump is not producing water | 1. Reverse rotation of water pump 2. Air leakage in the inlet pipeline 3. Insufficient water storage in the pump chamber 4. The voltage is too high, causing the coupling to slip during operation 5. The suction distance is too high 6. The valve is not open |
1. Change the wiring of the electric joke 2. Social distancing leakage 3. Increase water storage capacity 4. Adjust the voltage 5. Lower the installation position of the pump 6. Correction or update? valve |
Insufficient traffic | 1. The suction pipe diameter is too small or clogged 2. Impeller channel blockage 3. High head 4. Insufficient rotational speed |
1. Replace or clean the water pipe 2. Clean the impeller 3. Turn up the outlet valve 4. Restore the rated speed |
Low head | 1. Excessive traffic 2. The speed is too low |
1. Turn down the outlet valve 2. Restore the rated speed |
too much noise | 1. Severe wear of the shaft 2. Severe wear of bearings 3. External magnetic steel or? Magnetic steel in contact with isolation sleeve 4. Grinding of sealing ring and impeller |
1. Replace the pump shaft 2. Replace the bearings 3. Dismantle the pump head and reassemble it 4. Replace the thrust ring and sealing ring |
Leakage of liquid | O-ring damaged | Replace the O-ring seal |