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ABS PC PP crushing material granulator
ABS PC PP crushing material granulator
Product details
ABS PC PP crushing material granulator
ABS PC PP crushing material granulator
Name: ABS PC PP Crusher Granulator
Raw material: Hard plastic waste
Usage:
Solution Introduction
Processing object
Recycling effect display
process flow
Suitable materials
Advantages of core components
Product Features
Effect Showcase
Customer Case
Details of Plastic Granulation Production Line
Mainly suitable for pre crushed hard plastic waste, the material includesHDPE, LDPE, PP, PA, PC, PU, PBU, ABS and others.
This granulation production line can also process lightweight soft waste, including pre crushed film waste,PP drawing material, PP/PE weaving material, PE foam material, etc. It can be fed into the extrusion section for melting and mixing through a high-pressure feeding auxiliary device.
01- Applicable raw materials
Hard plastic particle fragments
Hard plastic particle fragments
Hard plastic particle fragments
Squeeze dry the waste after washing with water
1The cylinder body is made of 45 # forged steel with wear-resistant alloy sleeve (or made of integral 38CrMoAlA nitride steel and treated with nitride), which is wear-resistant, corrosion-resistant, and has a long service life.
2The screw is made of alloy steel, vacuum quenched or nitrided heat treated, wear-resistant and corrosion-resistant, with a long service life.
3The radial bearings of the output shaft of the gearbox are made of German INA bearings, and the main shaft is made of special alloy material with carburizing treatment. The gearbox is equipped with an oil cooling system to ensure efficient and long-term stable operation.
4The heater adopts cast aluminum or cast copper electric heater for heating, equipped with insulation module, energy-saving and durable.
5Japanese RKC dual channel PID digital intelligent temperature control instrument, INVT constant torque AC frequency converter speed regulation, vacuum exhaust, cylinder with soft water cooling system, stainless steel water tank, blow dryer, granulator, electrical control cabinet, etc.
6In addition, it can be equipped with dual station high flow plate hydraulic screen changer and mobile hydraulic oil station. According to different materials, different granulation auxiliary machines can be configured to form different granulation production lines, as shown in the following figure:
02- Advantages of core components
Lower energy consumption, higher output
By relying on specially designed control schemes and process monitoring, lower energy consumption requirements can be achieved
Obtain higher output under the same equipment specifications, improve the energy consumption ratio of output, and quickly recoup costs
03- Product features
SMART intelligent control
HMI PLC control: Ergonomic touch screen, easy to operate, high stability, low maintenance cost in the later stage
Formula Memory: By setting parameters based on the formula and logic of different materials, it is easy and convenient to load and save process parameters from the formula storage system, making recycling easier
Remote diagnosis and data transmission: Combining Bluetooth and modules to achieve remote data transmission and monitoring, fast diagnosis
Preheating: Set the program according to the material formula and preheat the equipment in advance to save labor
High security protection: safeguarding personnel and equipment safety
Emergency stop protection (used for stopping equipment in case of emergency)
limit switch
Protective cover shell
Warning reminder for high-speed transmission components (yellow paint, label)
one-stop service
Provide a complete solution: factory design, equipment and auxiliary machinery, and a fast response service system (online+offline)
04- Effect display
05- Production line process diagram
06- Technical parameters
model |
PTC30 |
PTC45 |
PTC65 |
PTC90 |
PTC100 |
|
snailroddiameter (millimeters) |
30 |
45 |
65 |
90 |
100 |
l/d |
18-42 |
||||
|
rotation speed (rpm) |
10-150 |
||||
|
output (kg/hour) |
2-40 |
10-60 |
100-150 |
150-220 |
220-320 |
model |
PTC120 |
PTC150 |
PTC160 |
PTC180 |
PTC200 |
|
snailroddiameter (millimeters) |
120 |
150 |
160 |
180 |
200 |
l/d |
18-42 |
||||
|
rotation speed (rpm) |
10-150 |
||||
|
output (kg/hour) |
300-400 |
400-550 |
600-700 |
700-900 |
1000-1300 |
07- Specification Introduction
Polytec model |
PTCS |
product |
plastic pellets |
Recycling machine structure |
Feeding hopper, extruder, stretching die head, cold water tank, dryer, granulator, silo |
recycled material |
HDPE,LDPE,LLDPE, PP, BOPP, PA, PC, PS, PU, EPS,ABS |
Production range |
100kg~ 1200 kg/hr |
Feeding system |
Heavy hard return material is fed directly from the hopper (if lightweight film sheets need to be processed, a forced feeder can be installed) |
screw diameter |
65-180mm (customized) |
screw length-to-diameter ratio |
30/1,32/1,34/1,36/1 (定制) |
Screw material |
38crmoal |
Dewatering pores |
Single exhaust or dual exhaust, non printed film without exhaust (customized) |
Granulation method |
Hot cutting or strip cutting of the mold surface |
cooling method |
water cooling |
voltage |
Customizable (e.g.: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...) |
Choose accessories |
Metal detector (S+S), conveyor belt, spiral feeder, forced feeder |
delivery period |
60 days |
Warranty period |
1 year |
Technical Support |
Engineers available to service machinery overseas |
drawing-in device
It can be directly added to the extrusion section through a screw feeding device (or a conveyor belt feeding device), and the feeding speed is automatically adjusted by detecting the load of the extruder motor and controlling the current ampere load, which can prevent the disadvantages of excessive or insufficient feeding.
08—Details of ABS/PC/PP crushing granulator
extruder
It consists of a gearbox (high torque, low noise, external cooling circulation system), a nitrided 38CrMoA1 screw, a cylinder (38CrMoAlA, nitrided, cooled by a cylinder fan, controlled by a temperature controller), and a vacuum system.
Melt filtration and screen replacement system
Suitable and easy to operate filtration systems can be selected based on the condition of the raw materials to filter out dirty materials and ensure the purity of the final particles. Optional:
a. Laser screen changer - automatic scraping technology, can effectively extend the frequency of customer cleaning the filter screen and reduce the number of filter screen replacements
b. Backwash screen changer - automatically cleans the filter screen, greatly extending the frequency of filter screen replacement and reducing manual labor
c. Column type large-area screen changer - with a larger filtering area and automatic hydraulic screen changer.
d. Plate type screen changer - simple and easy to operate, recyclable filter screen, cost saving, suitable for coarse and fine filtration.
Strip cutting system
The strip cutting system includes a cooling water tank, strong wind drying, and a cutting machine. The cooling water tank is used to cool the plastic strips pulled out by the extruder.
HMI control system
09- Customer site
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